Notices
Projects For Serious DIY Car Projects

1994 Version Sti RA.... Restoration Project.

Thread Tools
 
Search this Thread
 
Old 28 May 2013, 09:42 PM
  #361  
frayz
Essex Area Moderator
Support Scoobynet!
iTrader: (7)
 
frayz's Avatar
 
Join Date: Sep 2005
Location: "Engineering Perfection in Essex"
Posts: 19,945
Received 2 Likes on 2 Posts
Default

Old 28 May 2013, 09:43 PM
  #362  
olliecampbell
Scooby Regular
iTrader: (3)
 
olliecampbell's Avatar
 
Join Date: Aug 2003
Location: AL4 | W1B
Posts: 2,699
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by joe v3sti
love to know what the star is all about??
A torquing order for the bolts on the rear maybe?


Looks good Si. How are you going to keep the shine on the rear diff cover? Have you coated it?
Old 28 May 2013, 09:49 PM
  #363  
alphaj12
Scooby Regular
 
alphaj12's Avatar
 
Join Date: Oct 2009
Location: Inverness
Posts: 496
Likes: 0
Received 0 Likes on 0 Posts
Default

Totally agree you need matching tyres, the only way to go

Need to check for that star on my diff as well
Old 28 May 2013, 09:51 PM
  #364  
Silver Scooby Sport
Moderator
Support Scoobynet!
Support Scoobynet!
Thread Starter
iTrader: (15)
 
Silver Scooby Sport's Avatar
 
Join Date: Sep 2002
Location: South Wales
Posts: 13,846
Likes: 0
Received 3 Likes on 3 Posts
Default

Ollie it will just be some metal polish on occasion with a metal wax sealant, that's all I have ever used.... Now the rough grainy finish is off especially on the wishbones you would be surprised how easy this is to maintain. From my experience coating it is not an option for me, one stone chip and the water would get under it.
Old 28 May 2013, 09:53 PM
  #365  
Silver Scooby Sport
Moderator
Support Scoobynet!
Support Scoobynet!
Thread Starter
iTrader: (15)
 
Silver Scooby Sport's Avatar
 
Join Date: Sep 2002
Location: South Wales
Posts: 13,846
Likes: 0
Received 3 Likes on 3 Posts
Default

Originally Posted by alphaj12
Totally agree you need matching tyres, the only way to go

Need to check for that star on my diff as well
I'm sure it will be there
Old 29 May 2013, 07:32 AM
  #366  
trails
Scooby Regular
iTrader: (41)
 
trails's Avatar
 
Join Date: Nov 2003
Location: in the woods...........555 Wagon Sqn
Posts: 13,347
Received 55 Likes on 42 Posts
Default

my Suretrak LSD from a P1 has a star on it
Old 29 May 2013, 07:45 AM
  #367  
joe v3sti
Scooby Regular
iTrader: (8)
 
joe v3sti's Avatar
 
Join Date: Dec 2011
Location: yorkshire
Posts: 3,244
Likes: 0
Received 22 Likes on 16 Posts
Default

Torquing pattern for the diff bolts is a good shout!
Rear diff will look great with the fresh cradle a d drive shafts SI


Joe
Old 29 May 2013, 05:57 PM
  #368  
KJD Mk1
Scooby Regular
iTrader: (3)
 
KJD Mk1's Avatar
 
Join Date: Feb 2004
Location: Chilling me boots
Posts: 11,140
Likes: 0
Received 1 Like on 1 Post
Default

I picked up 3lts of paint today for a few areas on Simons project but as the colours are top secret to know more you will have to kill me

Old 29 May 2013, 08:27 PM
  #369  
Silver Scooby Sport
Moderator
Support Scoobynet!
Support Scoobynet!
Thread Starter
iTrader: (15)
 
Silver Scooby Sport's Avatar
 
Join Date: Sep 2002
Location: South Wales
Posts: 13,846
Likes: 0
Received 3 Likes on 3 Posts
Default

Originally Posted by joe v3sti
Torquing pattern for the diff bolts is a good shout!
Rear diff will look great with the fresh cradle a d drive shafts SI


Joe
That's what I'm hopeful for Joe... A nice fresh finish under there, it's a slog but I'm getting there now with the car freshly white underneath its the only thing I could do or all the bodywork effort would be wasted.


Originally Posted by KJD Mk1
I picked up 3lts of paint today for a few areas on Simons project but as the colours are top secret to know more you will have to kill me

OEM Kev just not Japanese

Originally Posted by trails
my Suretrak LSD from a P1 has a star on it
I've asked the question on the RA forum to see if anyone has an idea over there.
Old 29 May 2013, 09:25 PM
  #370  
KJD Mk1
Scooby Regular
iTrader: (3)
 
KJD Mk1's Avatar
 
Join Date: Feb 2004
Location: Chilling me boots
Posts: 11,140
Likes: 0
Received 1 Like on 1 Post
Default

OEM yes, wonder if they ever did a JDM
Old 29 May 2013, 09:43 PM
  #371  
Silver Scooby Sport
Moderator
Support Scoobynet!
Support Scoobynet!
Thread Starter
iTrader: (15)
 
Silver Scooby Sport's Avatar
 
Join Date: Sep 2002
Location: South Wales
Posts: 13,846
Likes: 0
Received 3 Likes on 3 Posts
Default

Originally Posted by KJD Mk1
OEM yes, wonder if they ever did a JDM
More like JAM than JDM I think Kev

Had a look at the top mount tonight... It's showing its age so other than a tidy up there's not a lot than can be done, I've been fin straightening in order to get a better flow plus removed the black surround in order to give better access to tidy up and paint.





Dump valves coming off and OEM going back on.
Old 30 May 2013, 08:47 PM
  #372  
Silver Scooby Sport
Moderator
Support Scoobynet!
Support Scoobynet!
Thread Starter
iTrader: (15)
 
Silver Scooby Sport's Avatar
 
Join Date: Sep 2002
Location: South Wales
Posts: 13,846
Likes: 0
Received 3 Likes on 3 Posts
Default

It's a dry evening for a change so I made the most of it and got on with the steering rack outside... It's a dusty job and its no good indoors for sure.







Nothing to bad just surface scabbing and the black powder coat had rust bubbles lurking under it.



Then a few afterwards after a clean back.











Finished off by a good coat of prep and ready so all being well I can get on with the paint tomorrow and tick this off the list.
Old 31 May 2013, 07:29 PM
  #373  
Silver Scooby Sport
Moderator
Support Scoobynet!
Support Scoobynet!
Thread Starter
iTrader: (15)
 
Silver Scooby Sport's Avatar
 
Join Date: Sep 2002
Location: South Wales
Posts: 13,846
Likes: 0
Received 3 Likes on 3 Posts
Default

Part way into the rack, only the black to finish tomorrow in it...

Small steps





I had 10 minutes on the starter motor as well just to see what I could archive... Gives me an idea of what to try on the gearbox tomorrow if the weather plays ball.



Old 31 May 2013, 08:05 PM
  #374  
frayz
Essex Area Moderator
Support Scoobynet!
iTrader: (7)
 
frayz's Avatar
 
Join Date: Sep 2005
Location: "Engineering Perfection in Essex"
Posts: 19,945
Received 2 Likes on 2 Posts
Default

Nice coat of gloss black on that lot Si
Old 31 May 2013, 08:38 PM
  #375  
Silver Scooby Sport
Moderator
Support Scoobynet!
Support Scoobynet!
Thread Starter
iTrader: (15)
 
Silver Scooby Sport's Avatar
 
Join Date: Sep 2002
Location: South Wales
Posts: 13,846
Likes: 0
Received 3 Likes on 3 Posts
Default

Originally Posted by frayz
Nice coat of gloss black on that lot Si
It's a job to know what to do for the best really Frayz... On the rack the ram will get a sheen black finish and as for the starter it was in a state so I wanted to simply clean it back without doing to much to it, I'm nervous about painting to much in respect when it's back together it may start to look scabby in the future then with paint on it things get difficult to refresh. That finish is simply a scotchbrite mop and a quick cotton mop afterwards.
Old 31 May 2013, 09:46 PM
  #376  
frayz
Essex Area Moderator
Support Scoobynet!
iTrader: (7)
 
frayz's Avatar
 
Join Date: Sep 2005
Location: "Engineering Perfection in Essex"
Posts: 19,945
Received 2 Likes on 2 Posts
Default

I'd use gloss black engine/case paint Si. It will stay good for a long time
Old 01 June 2013, 01:49 PM
  #377  
Silver Scooby Sport
Moderator
Support Scoobynet!
Support Scoobynet!
Thread Starter
iTrader: (15)
 
Silver Scooby Sport's Avatar
 
Join Date: Sep 2002
Location: South Wales
Posts: 13,846
Likes: 0
Received 3 Likes on 3 Posts
Default

Originally Posted by frayz
I'd use gloss black engine/case paint Si. It will stay good for a long time
I'll check that out Frayz

A quick lunchtime update when I'm having a break.... Made the most of a sunny day and sorted the gearbox out, there's a few small brackets that I will be painting but other than that it's sorted.





This is part way after the first run over... Which removes all the scabbing.









Taking shape...



I payed extra attention to the underside as that's most visible...



Top view...



Then started the final finish...









And as it stands all ready to rock n roll







I'm happy with that its a good clean finish that will last for a good time and a long way from the state it was in

Old 01 June 2013, 03:15 PM
  #378  
frayz
Essex Area Moderator
Support Scoobynet!
iTrader: (7)
 
frayz's Avatar
 
Join Date: Sep 2005
Location: "Engineering Perfection in Essex"
Posts: 19,945
Received 2 Likes on 2 Posts
Default

Superb job there mate.
Old 01 June 2013, 06:41 PM
  #379  
Silver Scooby Sport
Moderator
Support Scoobynet!
Support Scoobynet!
Thread Starter
iTrader: (15)
 
Silver Scooby Sport's Avatar
 
Join Date: Sep 2002
Location: South Wales
Posts: 13,846
Likes: 0
Received 3 Likes on 3 Posts
Default

Originally Posted by frayz
Superb job there mate.
Getting there Frayz

Rack's all finished...





Fan motors and front drop links, no point getting new ones when OEM are already steel ones.







Here's the kit to get zinc coated ready for the rebuild.





The head of rusty parts are getting smaller by the day

Old 01 June 2013, 07:08 PM
  #380  
frayz
Essex Area Moderator
Support Scoobynet!
iTrader: (7)
 
frayz's Avatar
 
Join Date: Sep 2005
Location: "Engineering Perfection in Essex"
Posts: 19,945
Received 2 Likes on 2 Posts
Default

Genuinely impressed of your dedication and effort mate.
Well done, big thumbs up from me
Old 01 June 2013, 07:26 PM
  #381  
prodriverules
Scooby Regular
iTrader: (52)
 
prodriverules's Avatar
 
Join Date: Jun 2010
Location: C+K MOTORS
Posts: 11,769
Likes: 0
Received 1 Like on 1 Post
Default

Made a start on Si's Brembo calipers,the fronts are in almost perfect condition so don't require much prep at all,infact they are the best condition I have had the pleasure of doing.
The rears on the other hand are as most I see,alloy corrosion in many area's but by no means the worst I've seen,basically I have all the corrosion area's dealt with which did require parting the caliper halfs to deal wit the corrosion that had occured under the stainless shims but that does allow me to clean up the hex head retaining bolts better.
Just a little more rubbing down and then key up the fronts and a nice coat of etch/primer/paint and finally clear coat but not before applying the stickers so they never come off due to being under the clear coat.
All bleed nipples and stainless plates removed
[IMG][/IMG]
[IMG][/IMG]
[IMG][/IMG]
[IMG][/IMG]
[IMG][/IMG]

More pics to follow
Old 01 June 2013, 09:45 PM
  #382  
Silver Scooby Sport
Moderator
Support Scoobynet!
Support Scoobynet!
Thread Starter
iTrader: (15)
 
Silver Scooby Sport's Avatar
 
Join Date: Sep 2002
Location: South Wales
Posts: 13,846
Likes: 0
Received 3 Likes on 3 Posts
Default

That's great thanks Ryan... They are coming on nicely, far better to have them refurb fully rather than just throwing more paint on top from a can clogging up everything. I'm looking forward to seeing these in the finished colour they will look brilliant on the car. Are you happy with the stickers ? I picked up what I felt was suitable but since you have done them before your the best one to advise me on that
Old 01 June 2013, 09:49 PM
  #383  
prodriverules
Scooby Regular
iTrader: (52)
 
prodriverules's Avatar
 
Join Date: Jun 2010
Location: C+K MOTORS
Posts: 11,769
Likes: 0
Received 1 Like on 1 Post
Default

Totaly pointless to just paint over top as the corrosion issues will just come back in a matter of weeks plus with out removing the shims you struggle with the pads not fitting properly as the corrosion lifts the shims and makes the clearance smaller for the pad to fit.

The stickers are just fine Si,they will look awesome when I'm finished.
Old 01 June 2013, 09:49 PM
  #384  
mickywrx
Unmapped 12.4s @ 105
iTrader: (29)
 
mickywrx's Avatar
 
Join Date: Apr 2005
Location: Newcastle. 330bhp-289lb/ft @ 1bar boost - 12.4s @ 105mph
Posts: 11,776
Likes: 0
Received 4 Likes on 4 Posts
Post

Paint them pink Ryan.

Si, is the 'box just buffed/polished?

Looks mint whatever you've done. Great work mate.
Old 01 June 2013, 09:52 PM
  #385  
Silver Scooby Sport
Moderator
Support Scoobynet!
Support Scoobynet!
Thread Starter
iTrader: (15)
 
Silver Scooby Sport's Avatar
 
Join Date: Sep 2002
Location: South Wales
Posts: 13,846
Likes: 0
Received 3 Likes on 3 Posts
Default

Originally Posted by frayz
Genuinely impressed of your dedication and effort mate.
Well done, big thumbs up from me
I have got to keep going here Frayz when I'm moving forward I'm full of motivation plus as I see it progress it drives me on even more I really hope to have it ready for RallyDay as I've said but there's still a fair bit for me to do and then time scale will be in others hands for the rebuild. I can't get to the zinc coaters for a few weeks so that will probably be the last job for me at this stage at home then the fun starts all over again
Old 01 June 2013, 10:01 PM
  #386  
Silver Scooby Sport
Moderator
Support Scoobynet!
Support Scoobynet!
Thread Starter
iTrader: (15)
 
Silver Scooby Sport's Avatar
 
Join Date: Sep 2002
Location: South Wales
Posts: 13,846
Likes: 0
Received 3 Likes on 3 Posts
Default

Originally Posted by prodriverules
Totaly pointless to just paint over top as the corrosion issues will just come back in a matter of weeks plus with out removing the shims you struggle with the pads not fitting properly as the corrosion lifts the shims and makes the clearance smaller for the pad to fit.

The stickers are just fine Si,they will look awesome when I'm finished.
I totally agree Ryan it's not just about the visual aspect it's safety as well after all.... It's starting to take shape now mate and these will be perfect against the fresh struts and arches. Pleased you happy with the decals too


Originally Posted by mickywrx
Paint them pink Ryan.

Si, is the 'box just buffed/polished?

Looks mint whatever you've done. Great work mate.
Trade secrets

Stage one was the full degrease and clean, then the next step was a satinising mop (scotchbrite material) then I used a brass wheel brush to get into the corners followed by a polishing mop with some bar compound to get it some shine... Final step a clean mop just to remove residue.

Want some links to the sort of products I use Micky ?
Old 01 June 2013, 10:06 PM
  #387  
KJD Mk1
Scooby Regular
iTrader: (3)
 
KJD Mk1's Avatar
 
Join Date: Feb 2004
Location: Chilling me boots
Posts: 11,140
Likes: 0
Received 1 Like on 1 Post
Default

The gear box on its end would not look out of place in the living room with a bulb out of the top and a lamp shade on it

Great work bud
Old 02 June 2013, 09:36 AM
  #388  
mickywrx
Unmapped 12.4s @ 105
iTrader: (29)
 
mickywrx's Avatar
 
Join Date: Apr 2005
Location: Newcastle. 330bhp-289lb/ft @ 1bar boost - 12.4s @ 105mph
Posts: 11,776
Likes: 0
Received 4 Likes on 4 Posts
Post

Nah, I was just curious. My car feels blessed when it gets washed.
Old 02 June 2013, 03:18 PM
  #389  
Silver Scooby Sport
Moderator
Support Scoobynet!
Support Scoobynet!
Thread Starter
iTrader: (15)
 
Silver Scooby Sport's Avatar
 
Join Date: Sep 2002
Location: South Wales
Posts: 13,846
Likes: 0
Received 3 Likes on 3 Posts
Default

Originally Posted by mickywrx
Nah, I was just curious. My car feels blessed when it gets washed.
Praise be

Chipped away again today and there is light starting to develop now at the end of this stage of the tunnel plus I made good use of my spray booth but the ventilation is not the best just as well I've no tomatoes on the go they would have been looking a little sorry for themselves







All finished.....





Hopefully all the parts pictures have not bored you all to much, it's not often we see the car all in it's component parts and it is all good for reference.

Simon
Old 02 June 2013, 03:44 PM
  #390  
trails
Scooby Regular
iTrader: (41)
 
trails's Avatar
 
Join Date: Nov 2003
Location: in the woods...........555 Wagon Sqn
Posts: 13,347
Received 55 Likes on 42 Posts
Default

That is a bloody good curing location Si :-D


Quick Reply: 1994 Version Sti RA.... Restoration Project.



All times are GMT +1. The time now is 04:03 PM.