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"Direct Replacement" K&N filter DOES NOT FIT

Old Jun 1, 2016 | 03:27 PM
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Default "Direct Replacement" K&N filter DOES NOT FIT

Anyone else had issues? It is impossible for the 3 tabs of the air box lid to hook over the air box CORRECTLY to ensure a proper seal. I've been trying for an hour and no luck. It just doesn't fit. It's ever-so-slightly too big around the edges. I have no issue refitting the standard filter properly.

Overall I'm extremely annoyed for what should have been a simple swap. Now I've got the hassle of sending it back etc. What other "like for like" upgrade filter is there? Green?








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Old Jun 1, 2016 | 03:34 PM
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Yeah I had exactly the same problem with mine, as you say turned a 10 minute job into about a hour and half
I ended up trimming the edge off the filter and it fitted
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Old Jun 1, 2016 | 03:38 PM
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did the filter have the little tiny tabs on still?
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Old Jun 1, 2016 | 03:40 PM
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Originally Posted by Scooby-Mark
Yeah I had exactly the same problem with mine, as you say turned a 10 minute job into about a hour and half
I ended up trimming the edge off the filter and it fitted
Ridiclious. I bet the majority of people don't even realise there are tabs and fit it with the lid not properly secure. We shouldn't have to trim it when it's advertised as a direct replacement. I didn't order direct from KN but hopefully the seller will refund me.
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Old Jun 1, 2016 | 03:44 PM
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Originally Posted by JDM_Stig
did the filter have the little tiny tabs on still?
This little thing? I pulled it off and assumed it's part of the manufacturing process.


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Old Jun 1, 2016 | 04:16 PM
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I went with a genuine Group N STi filter, not cheap, but a quality part
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Old Jun 1, 2016 | 04:19 PM
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I must have gone through at least 10 of these since i've owned my car, i swap them for a new one once a year and none of them have ever fitted correctly, it's like there's too much rubber on the surround of the filter, makes it hard to get the locating tabs on the air box back in.
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Old Jun 1, 2016 | 04:27 PM
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Originally Posted by LSherratt
Ridiclious. I bet the majority of people don't even realise there are tabs and fit it with the lid not properly secure. We shouldn't have to trim it when it's advertised as a direct replacement. I didn't order direct from KN but hopefully the seller will refund me.
Mine was more than just a tab, had to trim a fair bit of the rubber away at one end to be able to force it into the box enough to get the lid to lock down properly. Did seem poor for a direct replacement.
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Old Jun 1, 2016 | 07:32 PM
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Can anyone else who has had any problems with their K&N filter fitment please reply on this thread. I've messaged K&N explaining the issue and I've also directed them to this thread.

I expect that a large majority of people who fit them do not ensure the tabs on the airbox lid are hooked over correctly so that the lid is properly secured and sealed so the issue has never been brought to their prioritised attention.

Last edited by LSherratt; Jun 1, 2016 at 07:33 PM.
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Old Jun 1, 2016 | 07:54 PM
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There used to be a thread on these tabs needing to be removed, iirc it started with the green filters,
Never had an issue with the tabs removed and I have fitted a few over the last decade.
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Old Jun 1, 2016 | 08:12 PM
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..

Last edited by LSherratt; Jun 1, 2016 at 08:14 PM.
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Old Jun 1, 2016 | 09:04 PM
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"Posted by LSherratt
Well this one is too big around the edges. Anyway, I've just ordered a genuine STI performance filter designed for group N rally from Import Car Parts. . £80 but at least I know it'll fit! Looks identical to the Cosworth filter which has good reviews."

Just send the filter back and get them to send you the correct one rather then spending more cash on a filter that will do the same job.
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Old Jun 1, 2016 | 09:10 PM
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Cosworth Filters are cheaper.
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Old Jun 2, 2016 | 09:18 AM
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Originally Posted by LSherratt
Can anyone else who has had any problems with their K&N filter fitment please reply on this thread. I've messaged K&N explaining the issue and I've also directed them to this thread.

I expect that a large majority of people who fit them do not ensure the tabs on the airbox lid are hooked over correctly so that the lid is properly secured and sealed so the issue has never been brought to their prioritised attention.

I will get a photo of mine and the amount I had to trim off to make it fit.
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Old Jun 2, 2016 | 09:35 AM
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Originally Posted by The Trooper 1815
Cosworth Filters are cheaper.
And drop straight in now issues..
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Old Jun 2, 2016 | 09:45 AM
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I had this on my blob wagon, but always managed to get the locating tabs in with a fiddle; However, a well known specialist left it all hanging loose after its service last year, so it is clearly a problem.
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Old Jun 2, 2016 | 11:43 AM
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Bought the STI performance filter used for Group N rallies out of annoyance.... Ah well, will buy the Cosworth one next time around if/when I have to replace.
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Old Jun 2, 2016 | 09:34 PM
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Originally Posted by Cpt Jack Sparrow
And drop straight in now issues..
What are these just as bad.
I've got a k and n and yes it's a nightmare trying to get the lid on!
Brute force.
Was looking at Cosworth.
Are they serviceable or throw away?
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Old Jun 2, 2016 | 10:26 PM
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Had the same issue with a Green filter on my old type uk.
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Old Jun 3, 2016 | 10:42 AM
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Originally Posted by stamina_daddy
What are these just as bad.
I've got a k and n and yes it's a nightmare trying to get the lid on!
Brute force.
Was looking at Cosworth.
Are they serviceable or throw away?
After this thread I actually took mine out and cleaned it yesterday,
no Idea why you guys are really struggling, all I did was use a socket extension bar to gently push the tab into place and then fit the lid, all it needs is the odd mm nothing more, if it went in too easy id guess it wouldnt seal properly,
I also have Samco hoses which make it a little harder then the standard squishy pipe that will push in to give you more room.
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Old Jun 3, 2016 | 11:16 AM
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Originally Posted by stamina_daddy
What are these just as bad.
I've got a k and n and yes it's a nightmare trying to get the lid on!
Brute force.
Was looking at Cosworth.
Are they serviceable or throw away?

Sorry, my sausage fingers

that should be NO issues not Now Issues
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Old Jun 3, 2016 | 11:46 AM
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Originally Posted by JDM_Stig
After this thread I actually took mine out and cleaned it yesterday,
no Idea why you guys are really struggling, all I did was use a socket extension bar to gently push the tab into place and then fit the lid, all it needs is the odd mm nothing more, if it went in too easy id guess it wouldnt seal properly,
I also have Samco hoses which make it a little harder then the standard squishy pipe that will push in to give you more room.
I literally spent 1 hour trying to manipulate it in all sorts of ways but it just wouldn't fit. Put gloves on and was really trying to force it too at different angles etc, took the pipes off to give me as much room as possible but no. Definitely not going on
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Old Jun 3, 2016 | 02:15 PM
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http://www.scoobyworx.com/cosworth-p...er-13370-p.asp
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Old Jun 3, 2016 | 03:18 PM
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Originally Posted by Darrell@Scoobyworx
Related question - does one need the map tweaked if this is fitted?
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Old Jun 3, 2016 | 04:07 PM
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Originally Posted by Lunchmoney
Related question - does one need the map tweaked if this is fitted?
Always recommended but not essential if your running a similar performance filter
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Old Jun 3, 2016 | 04:24 PM
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Originally Posted by Darrell@Scoobyworx
What's the service interval on these?
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Old Jun 3, 2016 | 04:38 PM
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Originally Posted by Darrell@Scoobyworx
Always recommended but not essential if your running a similar performance filter
As far as I know I've got OE still.
Cheers
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Old Jun 3, 2016 | 11:22 PM
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Originally Posted by stamina_daddy
What's the service interval on these?
This link may help you decide. I change mine once a year. Japspeed have an offer on at the moment in the group buys section.

https://www.scoobynet.com/general-technical-10/887150-is-a-cosworth-panel-filter-any-good.html
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Old Jun 3, 2016 | 11:28 PM
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Originally Posted by stamina_daddy
What's the service interval on these?
Link to the trader announcement. Received mine today and no problemo installing. .. 2 minute job.

https://www.scoobynet.com/trader-announcements-363/979274-cosworth-oem-air-filter-replacment-available-now.html
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