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FUEL PUMP PROBLEM??

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Old Sep 12, 2007 | 10:31 PM
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Default FUEL PUMP PROBLEM??

AS ANY ONE ON HERE CHANGED THERE FUEL PUMP FOR A UPGRADE ONE ON A CLASSIC 93/96 MODEL, IE: WALBRO, IF SO HOW HARD IS IT TO DO? AND WHATS INVOLVED, DO I HAVE TO REMOVE THE TANK TO DO THIS,
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Old Sep 13, 2007 | 01:32 AM
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no easy job.. the pump sits in a cage which is attached to the top plate of the tank.. back seats out, little inspection cover off, remove pipes and electrical connection.. undo the little nuts and lift the whole lot out.. change the pump with cage on bench and refit.

Can give more detail but not at this time of night

Simon
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Old Sep 13, 2007 | 06:09 PM
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cheers simon, i will be changing this weekend so will drop you a pm if i get stuck if thats ok, regards andy.
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Old Sep 13, 2007 | 06:19 PM
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FUEL PUMP INSTALL


Fuel Pump Installation - ScoobyMods


Walbro Fuel Pump - IWSTI.com: Sponsored by www.Subie.tv


I would suggest reading it a few times, so its clear in your head in whats needed to be done.

Last edited by slipstream_uk; Sep 13, 2007 at 06:28 PM. Reason: links
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Old Sep 13, 2007 | 06:54 PM
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^ What Simon said

IIRC the hardest part is getting, I think it was the middle pipe off the top of the unit.

Other than that, it's pretty straight forward.

Might be wise to source a new gasket in case it's perished though.
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Old Sep 13, 2007 | 06:59 PM
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tend to find if you use pliers and rotate the fuel pipe gently they give a satisfying click noise as they come unstuck from the metal pipe and then pull off fairly easily.

the one nearest the front of the car has a clip.. you press the two white bits of the clip on either side in and the pipe comes off..


Also worth unplugging the fuel pump and running the engine until it stalls and then removing the feed in the engine bay.. this will releave the fuel pressure in the pipes so you only get partially covered in fuel rather than drowned when you take the pipes off
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Old Sep 13, 2007 | 07:04 PM
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or you can releive fuel pressure by taking the petrol cap off you will hear a loud hiss as the pressure goes
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Old Sep 13, 2007 | 07:12 PM
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From: Newcastle. 330bhp-289lb/ft @ 1bar boost - 12.4s @ 105mph
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Originally Posted by Jolly Green Monster
tend to find if you use pliers and rotate the fuel pipe gently they give a satisfying click noise as they come unstuck from the metal pipe and then pull off fairly easily.
I swore and swore some more at it until the pipe came off, grazed knuckles moment

Originally Posted by scooby-tc
or you can relieve fuel pressure by taking the petrol cap off you will hear a loud hiss as the pressure goes
Thats what I did.
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Old Sep 13, 2007 | 07:19 PM
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that releves pressure in tank but not between pump and engine
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Old Sep 13, 2007 | 07:24 PM
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From: Newcastle. 330bhp-289lb/ft @ 1bar boost - 12.4s @ 105mph
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Very little petrol came out the pipes when I change mine, although my car had been sat overnight F/P drops off slowly I believe. So would have been liw pressure in the pipes.

Could well be wrong on this though.
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Old Sep 14, 2007 | 05:28 PM
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thanks to you all, very helpfull tips and diagrams,
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