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Whats required for fitting a TD05 to a bugeye..

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Old 23 December 2005, 12:52 PM
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Rice Rocket..
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Default Whats required for fitting a TD05 to a bugeye..

as its says, i'm not very good with the techy stuff

Thanks

RR
Old 23 December 2005, 03:54 PM
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dowser
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Make sure it's been converted to front entry and that it has the water and oil return pipes, new gaskets for up-pipe and downpipe, then simply swap the turbo.

You'll need to use a Dawes to control boost afterwards unless you're also planning a remap (best approach). If fitting the Dawes, you should also monitor boost/knock/mixture at high revs - I doubt you'll be able to run much more than 1 bar at 6k onwards without running lean at some point.

Richard
Old 27 December 2005, 05:21 PM
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Thanks for the reply,

any one else with this mod done?
Old 27 December 2005, 09:47 PM
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RR my bugeye has a TD05 16g fitted I had no problems or issues with it other than you will have to drive it off boost until you get it remapped.
Old 12 January 2006, 12:28 PM
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cheers

rr
Old 12 January 2006, 01:50 PM
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cookstar
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Originally Posted by gussy
RR my bugeye has a TD05 16g fitted I had no problems or issues with it other than you will have to drive it off boost until you get it remapped.

what

Im having my TD05 fitted in a couple of weeks and dont plant to have my map till about a month after.

I do NOT want to drive off boost for a month.
Old 12 January 2006, 01:56 PM
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Jay m A
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So delay fitting for a month then
Old 12 January 2006, 01:57 PM
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Cookstar

Not much choice I'm afraid, the TD05 flows so much more air than the TD04 it replaces that the ECU map can't cope on boost. Too much air and not enough fuel = very lean.

Off boost the car's running open loop using the lambda which isn't a problem. You could always "disable" the TD05 .........which I think you can do by removing the actuator arm but I may be wrong and I'm sure someone will correct me soon !!

Shaun
Old 12 January 2006, 02:00 PM
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This messes my plans up a little.

Could i not reduce boost temorarily using the MBC


Im sure i know someone running a TD05 withough map on WRX, or is it just a matter of time for hime then.?

Last edited by cookstar; 12 January 2006 at 02:03 PM.
Old 12 January 2006, 02:07 PM
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Midlife......
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See dowser's comment above, he might be running electric / mechanical boost controller to keep a lid on the boost. The ECU should be able to cope with the slight increase in boost by altering the map to suit.

A straight swap TD04 to TD05 without remapping or boost control would be somewhat fraught !!

Shaun
Old 12 January 2006, 04:21 PM
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Jay m A
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If you can monitor knock and afr, you could disconnect (at the BCS end) the pipes to the actuator and turbo nipple, then connect the 2 together. This will limit boost to 0.7 bar, but it would be foolish to use boost without monitoring AFR's and knock.

Another thing you could do if you have an adjustable fuel reg is to raise the fuel pressure a bit, closed loop it would still run stoich but open loop it will run richer (safer). Again using your AFR's to set it temporarly.
Old 12 January 2006, 05:12 PM
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cookstar
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by AFR im assuming that is Air fuel ratio?

Would this be a sensible guage to have fitted now a i have a double pod but no guages in it.
Old 12 January 2006, 05:40 PM
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Jay m A
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Yes, air / fuel ratio. I find it handy as a guide rather than for absolute readings.

The OE lambda sensor isn't the best for absolute readings on boost, but whatever reading it does give for the car in its current form, it can then be used as a rough setting to aim for when the mods go on.

Only as a temporary measure though! Then once the car is mapped then whatever reading the AFR is on boost is the reference to check to every now and then. Other than that it doubles as a lambda sensor checker
Old 15 January 2006, 03:13 PM
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thanks keep the info coming.!!

RR
Old 16 January 2006, 07:14 AM
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DubaiNeil
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Paul (Rice Rocket),

Do you need some 550's to go with the TD05? I bought some second hand ones, which I am not sure I am going to use. If you want to buy them the next time you are in Dubai you are welcome to them!

Neil
Old 16 January 2006, 12:13 PM
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Hi Neil, I'll keep it in mind.

I was over in sept last year and wents hrs looking for the cars shops in Al Quoz, could I find them!!!

Should be over again in september again. Maybe meet up this time.

Ricey
Old 16 January 2006, 07:59 PM
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If I read right from Midlife's comment about removing the actuator arm. I believe this controls the wastegate which would PREVENT excess boost so if disconnected who knows what boost you would get.
Old 16 January 2006, 08:04 PM
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RON
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If you disconnect the actuator arm, you will get NO boost due to all the gasses passing throught the wastegate, and not the turbine housing......

As i understand it anyway....
Old 16 January 2006, 11:10 PM
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Midlife......
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Thanks Ron

I thought there was a way of getting zero bost

Jay m a ....as an aside I thought the newage Wideband Lambda sensor was much better than the narrowband stock item on the clssic

Midlife.....
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