DIY FMIC Project....
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Joined: Nov 2001
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From: Leeds - It was 562.4bhp@28psi on Optimax, How much closer to 600 with race fuel and a bigger turbo?
Not in my thread!!
I can go take a picture of a reducer.. but other than that I havent done anything else!
David
I can go take a picture of a reducer.. but other than that I havent done anything else!
David
Scooby Regular
Joined: Nov 2001
Posts: 15,239
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From: Leeds - It was 562.4bhp@28psi on Optimax, How much closer to 600 with race fuel and a bigger turbo?
Here are the really interesting pictures... Been busy helping a friend do some work in his house... rewiring, plastering and sanding floors... **** me do my arms ache from the belt sander... we tried our own version of belt sander racing (Did anyone see that on jackass, when he strapped his feet to two?)
Anyway pics of reducer.. (From turbo to aluminium tubing)


David
Anyway pics of reducer.. (From turbo to aluminium tubing)
David
David,
I've just read 11 pages with interest, I'd just like to give you a small tip, put a bead of weld around the end of all the aluminium tubes, this will stop the hoses coming off under pressurem my mate had this problem with his mini, half way down Santa pod drag strip, no boost= very poor time.
Excellent work, your garage looks just like mine, only tidier! and b4 you ask, no I don't have a tig welder!
Ron
I've just read 11 pages with interest, I'd just like to give you a small tip, put a bead of weld around the end of all the aluminium tubes, this will stop the hoses coming off under pressurem my mate had this problem with his mini, half way down Santa pod drag strip, no boost= very poor time.
Excellent work, your garage looks just like mine, only tidier! and b4 you ask, no I don't have a tig welder!
Ron
Well there is another David Wallis.. also working in IT then mate!!
Bizarre...
Keep the project going it is interesting.. I feel like I am in your garage reading the updates..
Wagons rule, so glad to see you are keeping up the high powered wagon front..
I might add DIY intercooler water spray to mine but that is as far as the DIY goes at the minute..
JGM
Bizarre...
Keep the project going it is interesting.. I feel like I am in your garage reading the updates..
Wagons rule, so glad to see you are keeping up the high powered wagon front..
I might add DIY intercooler water spray to mine but that is as far as the DIY goes at the minute..
JGM
Scooby Regular
Joined: Nov 2001
Posts: 15,239
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From: Leeds - It was 562.4bhp@28psi on Optimax, How much closer to 600 with race fuel and a bigger turbo?
Not done much but some different pics...
Showing Hose Reducer and ally tubing sort of in place... Had to move one of the connectors for the engine, and alter the bracket that the clutch spring goes to...

Injector Rail in Place but a bit concerned about the heat and the fuel hose... may have to get something to go over this... will wait and see if the car blows up first

Really hope I dont have to make a right angled fuel line connection here....

Didnt mean to upload this one, but what the heck it can stay... that is the inside of a 94uk Ecu..
Showing Hose Reducer and ally tubing sort of in place... Had to move one of the connectors for the engine, and alter the bracket that the clutch spring goes to...
Injector Rail in Place but a bit concerned about the heat and the fuel hose... may have to get something to go over this... will wait and see if the car blows up first

Really hope I dont have to make a right angled fuel line connection here....
Didnt mean to upload this one, but what the heck it can stay... that is the inside of a 94uk Ecu..
Scooby Regular
Joined: Nov 2001
Posts: 15,239
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From: Leeds - It was 562.4bhp@28psi on Optimax, How much closer to 600 with race fuel and a bigger turbo?
Cheers.
I was thinking something similar to the power steering hose cover?
I also need to get some big P clips to secure the hoses.
David
I was thinking something similar to the power steering hose cover?
I also need to get some big P clips to secure the hoses.
David
Scooby Regular
Joined: Nov 2001
Posts: 15,239
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From: Leeds - It was 562.4bhp@28psi on Optimax, How much closer to 600 with race fuel and a bigger turbo?
I figure its good for 18psi... Really do want to buy a tig... but cant really justify it... oh well have some alternatives...
David
Not directly related but close !!! TD05 with front entry on MY95 You know you want to do this David

Charge cooler water rad (looking suspiciously like a lightweight OE air con rad with modified end tanks)
(Must get a decent camera
)[Edited by Cosie Convert - 6/6/2002 11:56:17 PM]
Scooby Regular
Joined: Nov 2001
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From: Leeds - It was 562.4bhp@28psi on Optimax, How much closer to 600 with race fuel and a bigger turbo?
When you coming down to leeds then to help with mine... Ill pay for the hotel 
What did you use for the spacers (are the 20mm) are they phenolic or whatever...
YHM by the way..
I have too many ideas... as long as I get more power than you
just bought a uprated anti roll bar... drop links, set of slicks, and a spare gear lever to make a quick shift out of.... other than that nothing new apart from wanting 400 bhp...
David
David

What did you use for the spacers (are the 20mm) are they phenolic or whatever...
YHM by the way..
I have too many ideas... as long as I get more power than you
just bought a uprated anti roll bar... drop links, set of slicks, and a spare gear lever to make a quick shift out of.... other than that nothing new apart from wanting 400 bhp...David
David
You'll pay hotel if I buy the drink haha !! I don't earn enough M8 !!!
My spacers are 2 piece (Laminated is a nice word but they're not) 19mm of alloy and 10 mm of a plastic that doesn't transmit heat very well at all
all jointed by (nasty oooh they'll kill you) asbestos joints, which are also excellent insulatorsI got the plastic from work, I should be able to ID it in the RS catalogue when I get back to work on Mon. I'll keep you posted.
Now after a thrash, the manifold stays cool. Even after the car has been sitting hot with the bonnet down, the manifold is just luke warm (35 deg) instead of the 85+ it was before when it acted as an interheater

Scooby Regular
Joined: Nov 2001
Posts: 15,239
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From: Leeds - It was 562.4bhp@28psi on Optimax, How much closer to 600 with race fuel and a bigger turbo?
John YHM.
Regards
David
Ps. website will be www.scoobyecu.co.uk - Cheers for the support Paul! At least someone doesnt care!
ps would like to publicly (sp) apollogise for what I said, should it have offended anybody and no harm was intended by what I said... Should anybody think that I am hiding anything... (I have had no emails from scoobynet... Yet!) then mail me and Ill forward you a copy of my mail sent to them... as for ecu's contact me or paul off the board!
Damn Right the pcb should look good... we've (paul and scott more than me!) spent a lot of time doing this..
David
[Edited by David_Wallis - 8/6/2002 1:47:23 AM]
Regards
David
Ps. website will be www.scoobyecu.co.uk - Cheers for the support Paul! At least someone doesnt care!
ps would like to publicly (sp) apollogise for what I said, should it have offended anybody and no harm was intended by what I said... Should anybody think that I am hiding anything... (I have had no emails from scoobynet... Yet!) then mail me and Ill forward you a copy of my mail sent to them... as for ecu's contact me or paul off the board!
Damn Right the pcb should look good... we've (paul and scott more than me!) spent a lot of time doing this..
David
[Edited by David_Wallis - 8/6/2002 1:47:23 AM]
Subaru Tuning Specialist
Joined: Jun 2002
Posts: 6,654
Likes: 1
From: 7.74 @179 mph 1/4 mile - road legal
Track days etc I had to introduce myself twice
Non 'PC' mates wondered WTF I was on !!!
It was also confusing on occassion as there is someone on Snet using the initials CC as a username.
Non 'PC' mates wondered WTF I was on !!!It was also confusing on occassion as there is someone on Snet using the initials CC as a username.
Scooby Regular
Joined: Nov 2001
Posts: 15,239
Likes: 1
From: Leeds - It was 562.4bhp@28psi on Optimax, How much closer to 600 with race fuel and a bigger turbo?
no an offer for anything I want making / machining
David
[Edited by David_Wallis - 8/7/2002 12:13:31 PM]
David
[Edited by David_Wallis - 8/7/2002 12:13:31 PM]
Scooby Regular
Joined: Nov 2001
Posts: 15,239
Likes: 1
From: Leeds - It was 562.4bhp@28psi on Optimax, How much closer to 600 with race fuel and a bigger turbo?
Any chance of mailing me some more details about how you
cut
the spacers??
How did you attach to the front of the turbo.. have you welded a sleeve in or is threaded / just a tight fit?
David
cut
the spacers??How did you attach to the front of the turbo.. have you welded a sleeve in or is threaded / just a tight fit?
David
Subaru Tuning Specialist
Joined: Jun 2002
Posts: 6,654
Likes: 1
From: 7.74 @179 mph 1/4 mile - road legal
Manifold spacers ? Chain drilled and then mini burr.
Turbo inlet - 2" stainless steel pipe is an interference fit in the inlet bore, gives a seamless change from alloy - steel pipe. It is then secured radially by 3 x 6mm grub screws through the turbo inlet.
I'll try and get more pics as I can hear you say WTF
Turbo inlet - 2" stainless steel pipe is an interference fit in the inlet bore, gives a seamless change from alloy - steel pipe. It is then secured radially by 3 x 6mm grub screws through the turbo inlet.
I'll try and get more pics as I can hear you say WTF


