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Old 04 June 2012, 11:01 PM
  #271  
The Trooper 1815
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Been busy for the last week or so with work but managed to get some time in this evening.

Extracted the old ProSpeed gauges ready for the new ones.

Finished off taking the wheel arch liners off and dosed the underside with Waxoyl with Hammerite. Bonnet, lights and bumper came off to, these are now stored in the spare bed room .

So here's some pictures.
Indoors for safe keeping.

A bit of Hammerite/Waxoyl.




Just a few bolts and that bloody starter spigot jobbie.

Last edited by The Trooper 1815; 04 June 2012 at 11:02 PM.
Old 04 June 2012, 11:20 PM
  #272  
prodriverules
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Good work Ian,it's amazing how much time it chew's up to get it all apart!

The 'new one's' will look rather nice I'll bet
Old 05 June 2012, 02:15 AM
  #273  
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Nice one, can`t be long now till you extract the lump out of the bay??
Old 28 June 2012, 01:44 PM
  #274  
The Trooper 1815
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The big push begins this weekend. Catalunya 172 is coming down to give me a hand (I'll be doing a fair bit of watching) and change the cam belt while the engine is out.

So, if your free Sunday morning and fancy a bacon sarnie gis a shout!

Last edited by The Trooper 1815; 28 June 2012 at 06:34 PM.
Old 29 June 2012, 12:37 AM
  #275  
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Originally Posted by The Trooper 1815
The big push begins this weekend. Catalunya 172 is coming down to give me a hand (I'll be doing a fair bit of watching) and change the cam belt while the engine is out.

So, if your free Sunday morning and fancy a bacon sarnie gis a shout!
I would but I have to tow a Ford Galaxy to my mates Garage.
Old 01 July 2012, 08:49 PM
  #276  
The Trooper 1815
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Huge progress today thanks to Lee. With his help (mostly him) we got:-
The engine out.


Clutch off, confirmed it's uprated and in top condition.

New Cambelt fitted with new pulleys and tensioner. Gave the engine a full cycle to ensure no teeth where out. New cam cover as the old one was split.



Hardrace Engine mounts fitted.

New oil pipe from the modine across the bottom of the engine.
Defi Oil pressure and temp sensors fitted.
Spark plugs checked.
Bit of clean up on the engine.

Monster, tea (special Tetley), Pepsi and Bacon butties polished off!

Lee did all the hards stuff like the starter, gear selector spigot thingey (?) and the lift without damaging anything. But I need to buy a small stool because he's a little fella . Good to see Mark and Glen.

So after Lee went home I managed to fit the new steering rack and subframe.


Fitted the TSL Sport cat and cleaned up the rest of the engine bay.


Finished off with a good dose of Hammerite Waxoyl around the aircon radiator and along the inner wings.

Took some advice from Lee and did not bother with the VF 29 as mine is fine. Similarly with the steel Cam pullies, if it ain't broke don't fix it.

So anyone one want a 56K VF29 and steel cam pulleys? The pullies and tensioner have only done 20k, so they will be going soon to.

I can't thank Lee enough, complete star, awesome knowledge of what he's doing and quality conversation. Looking forward to putting it all back together and getting it running.


Last edited by The Trooper 1815; 01 July 2012 at 08:58 PM.
Old 01 July 2012, 09:00 PM
  #277  
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Fantastic job - Nice one both
Old 01 July 2012, 09:08 PM
  #278  
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Coming on a treat well done both of you.
Old 01 July 2012, 09:27 PM
  #279  
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A good days work, nice to see you've finally got round to fitting that sports cat, you must of had two years!!!
Old 01 July 2012, 09:39 PM
  #280  
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Nice work from the two of you today.
Old 01 July 2012, 09:49 PM
  #281  
The Trooper 1815
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Originally Posted by DannyBoy007
A good days work, nice to see you've finally got round to fitting that sports cat, you must of had two years!!!
To find the front Sensor hole !!!!!!

Good to see your still about mate. POD on the 3-5th August !
Old 02 July 2012, 07:23 AM
  #282  
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That's the Way Ian.
Old 02 July 2012, 07:31 AM
  #283  
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Great effort there guys can't beat the SWS spirit
Old 02 July 2012, 09:47 AM
  #284  
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Keep the good work up ian it soon be a mint example

Last edited by duckdo; 02 July 2012 at 09:20 PM.
Old 02 July 2012, 08:56 PM
  #285  
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good work ian and lee never fails to impress and as iv said get a van and start up.
Old 02 July 2012, 09:07 PM
  #286  
The Trooper 1815
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Cheers Big man. How's your nuts?

Managed to get a few minutes in tonight. Jacked the front up a little more (sorry Lee) so I can get the Alloy arms off and swing some underseal about. It will make it easier to get the Hardrace Gearbox mount in.

Did a bit more cleaning of the bay, but Si, Lee and Kev have no fear.


Old 02 July 2012, 09:10 PM
  #287  
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Glad to see some good progress there.
Those tools (stand+crane) make life a LOT easier don`t they??
Old 02 July 2012, 09:37 PM
  #288  
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nice one ian its coming along great and thanks for the kind words but i think you done just as much as me on the day mate.
Old 04 July 2012, 12:12 PM
  #289  
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My nuts are perfect, all thanks to you Ian.
Old 04 July 2012, 02:03 PM
  #290  
The Trooper 1815
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Originally Posted by Jimbob
Glad to see some good progress there.
Those tools (stand+crane) make life a LOT easier don`t they??

Mucho praiseo!
Old 18 July 2012, 02:01 PM
  #291  
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The big push is on Saturday,
Old 22 July 2012, 01:25 PM
  #292  
The Trooper 1815
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So, the oily bit's are fitted, clutch aligned, box shoe horned back on in what I thought was record time. Sport cat, belt's and alternator back in and connected. Stripped out the old Prosport Gauges. I need to do a bolt check and I am hoping to start her up before next weekend.

The legend that is "Kitey" did the business again and did some preventative stuff as well, much praise mate .

Dropped a bit of a bollocks after Lee went when I was trying to connect the banjo on the PAS, I crosss threaded it .

HELP! Anyone have the Banjo Unit PAS Bolt and large bolt into the PAS pump.

Or complete PAS tank with bolts, and banjo's for a V5 Classic?



I'll get some pics up after.
Old 22 July 2012, 02:24 PM
  #293  
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Ian I have a spare banjo bolt if thats any help,let me know if you req it.glad to hear she is all going back together,can't wait to see it.
Old 01 August 2012, 11:44 AM
  #294  
The Trooper 1815
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Managed to get the banjo bolt off blockhead and just waiting for the other bolt that goes into the PAS Resevoir. Here's the fubar'd bolt.





Dropped some bit's off with Picasso for some paint and ordered some trim edge for the front splitter off the "bay". I am putting most of the engine ancillary bit's back in slowly but the weather is now a bit pooh . Front Hub's paid for and awaiting delivery .
But I may sell the Prodrive Recaro's and get a set of STi Bug or Blobeye seat's instead.

Last edited by The Trooper 1815; 01 August 2012 at 11:47 AM.
Old 01 August 2012, 01:12 PM
  #295  
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Fair play Ian, you really have 'gone to town' on your car it's not too far short of a full nuts and bolts strip down and rebuild.

I look forward to seeing it soon.
Old 01 August 2012, 01:13 PM
  #296  
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looks good.

can i ask what the black paint is you are using to rust prevent??
im going to fit my fmic this weekend and may as well slap some on the metal parts behind the bumper.
Old 01 August 2012, 02:34 PM
  #297  
The Trooper 1815
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Originally Posted by tubbytommy
looks good.

can i ask what the black paint is you are using to rust prevent??
im going to fit my fmic this weekend and may as well slap some on the metal parts behind the bumper.
It's the Waxoyl Hammerite stuff, pretty good as well.
Old 01 August 2012, 03:27 PM
  #298  
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Car is coming on a tread there Ian..will it be ready for Rally day....

Last edited by IB Jose; 07 January 2014 at 11:25 PM.
Old 01 August 2012, 03:49 PM
  #299  
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Originally Posted by The Trooper 1815
It's the Waxoyl Hammerite stuff, pretty good as well.
thanks , ill have a look at halfrauds, does it dry like normal hammerite or stay a bit moist like the waxoyl underbody stuff?
Old 01 August 2012, 08:14 PM
  #300  
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Originally Posted by tubbytommy
Originally Posted by The Trooper 1815
Originally Posted by tubbytommy
can i ask what the black paint is you are using to rust prevent??
im going to fit my fmic this weekend and may as well slap some on the metal parts behind the bumper.
It's the Waxoyl Hammerite stuff, pretty good as well.
thanks , ill have a look at halfrauds, does it dry like normal hammerite or stay a bit moist like the waxoyl underbody stuff?
That stuff is great, but also a MAJOR pain in the ****!!
Its great as it seeps into the metal and is flexible, but you cannot touch it for 2-3 days after without some gunge on your hands, even after years it will be soft under the suface, which is how it works.

BUT to do any work after its been on, is a nightmare, as you can`t clean it off fully, which makes life interesting to say the least, but it does the job that it says on the tin!!

Same as what I'm using.

Last edited by Jimbob; 01 August 2012 at 08:17 PM.


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