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DBM Bug Winter Rebuild - Again

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Old Jan 8, 2011 | 12:36 PM
  #91  
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Exhaust fitted like a glove

Some slightly better pics of all the welding





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Old Jan 8, 2011 | 12:56 PM
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Looks like he did a great job
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Old Jan 8, 2011 | 04:42 PM
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thats really gone clean up the front end...nice work
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Old Jan 13, 2011 | 05:48 PM
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this is going to look schweet when finished

Bugs look so much better with those daft side markers smoothed over

Seriously thinking of trading up to a bug from my classic......
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Old Jan 13, 2011 | 06:08 PM
  #95  
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Great thread not sure I'd have the guts to cut my roof.
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Old Jan 13, 2011 | 07:40 PM
  #96  
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When does she go for paint Jon?
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Old Jan 13, 2011 | 07:43 PM
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When I stop spending the respray money I don't have

Flocked centre console arrived back today so should fit that tomorrow, finish flushing the welding work Saturday and then hopefully through the MOT next week

Then start thinking about when I'll have all the money together for the paint job - reminds me, must get a quote
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Old Jan 13, 2011 | 07:51 PM
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Same colour?
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Old Jan 13, 2011 | 07:52 PM
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Yes, but with a twist
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Old Jan 13, 2011 | 08:42 PM
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prodrive rules is a painter mate did me a quote a while back and was a decent price not had it done yet been put on the back burner now due to a new arrival lol so just waiting for cash to free up
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Old Jan 13, 2011 | 08:46 PM
  #101  
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Yes mate I know, I have agreed to him doing the work, we just haven't discussed the detail yet
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Old Jan 13, 2011 | 08:59 PM
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cant wait to see it finnished mate you done some nice personal touches
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Old Jan 13, 2011 | 09:02 PM
  #103  
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Hopefully get a few more pics up over the weekend:

Flocked centre console and stereo surround to go with the dash, got it back today and it looks spot on - big up to Oh-Flock for that

And should finish filling and smoothing over the welds so some pics of that
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Old Jan 14, 2011 | 11:01 AM
  #104  
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Dont forget to take the WRX Imprza badge off the boot too?
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Old Jan 14, 2011 | 11:54 AM
  #105  
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Originally Posted by rickya
Dont forget to take the WRX Imprza badge off the boot too?
Already done mate, get your *** around this weekend and check it out
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Old Jan 14, 2011 | 03:36 PM
  #106  
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Flocked dash is in, a couple of scratches in the flock as a result of the centre console being extremely tight between the Sparcos

Still looks good. Only other issue is my PSI3 seems to be playing up.








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Old Jan 14, 2011 | 04:16 PM
  #107  
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Got to love the flocking! One of the best mods i have done, just gives a clear look to the dash. Top job!

Looking forward to seeing the the paint with the twist Jon :0)

PM coming your way shortly!

Ricey
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Old Jan 14, 2011 | 08:34 PM
  #108  
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nice update mate...
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Old Jan 14, 2011 | 08:43 PM
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Looks amazing mate, r u going to get the lower dash flocked?
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Old Jan 14, 2011 | 08:48 PM
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No mate, that's all the flocking done - 3M carbon next
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Old Jan 14, 2011 | 08:49 PM
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Your going mad on her Jon
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Old Jan 14, 2011 | 08:53 PM
  #112  
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Oh, and the PSI3 is fixed

Stripped it down and found the build quality wasn't brilliant. The soldering on the PCB was good enough, but the final clean wasn't up to my standards with plenty of flux left around the solder joints. Cleaned all that up, continuity checked the lead to the data port and the flex cable inside the box. Re-assembled and hey presto it now works again
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Old Jan 14, 2011 | 08:56 PM
  #113  
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Originally Posted by prodriverules
Your going mad on her Jon
we should really talk soon mate ££££
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Old Jan 14, 2011 | 09:04 PM
  #114  
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Originally Posted by JonMc
we should really talk soon mate ££££
No worries mate,just give me a PM when your ready and decided to stop spending and modifying
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Old Jan 15, 2011 | 02:40 PM
  #115  
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A wee bit of fibre glass...







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Old Jan 15, 2011 | 02:41 PM
  #116  
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Some rough filling and smoothing






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Old Jan 15, 2011 | 02:42 PM
  #117  
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And finally, some flatting, smoothing and skim of chemical metal to finish it off













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Old Jan 15, 2011 | 03:43 PM
  #118  
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OMFG...so while the Mrs is out shopping you've been a busy boy, nice
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Old Jan 15, 2011 | 04:34 PM
  #119  
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Looking good

Do you find it gets a little boring all that filling/sanding/filling/sanding......... I did, the end result will be worth it though
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Old Jan 15, 2011 | 04:53 PM
  #120  
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Originally Posted by darms
OMFG...so while the Mrs is out shopping you've been a busy boy, nice


Originally Posted by blu-scoob
Looking good

Do you find it gets a little boring all that filling/sanding/filling/sanding......... I did, the end result will be worth it though
I've learnt the art of skimming the filler on thin enough that it doesn't need much sanding, plus I use 60 grade for fibre glass, an orbital sander for the course cut back of the filler and then wet and dry to finish it off
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