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DBM Bug Winter Rebuild - Again

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Old Dec 30, 2010 | 02:35 PM
  #61  
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Originally Posted by rickya
I might pop round in a bit to take over with the dremel!! lol I could cut out another hole in the passenger roof area for a type of rear gunner turret!!
Is that the passenger rear side, or are thinking of fabricating a swivel for the passenger bucket
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Old Dec 30, 2010 | 04:52 PM
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I sincerely hope the Rickstar didnt get his hands on your Dremel

cant wait to here how it went mate
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Old Dec 30, 2010 | 05:39 PM
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I hid the dremel before he got here. All in, some pics to follow and more tomorrow when it's daylight. No drama's just took my time (for a change) and followed Frayz guide - big up to Frayz for all his hard work in producing it

http://www.scoobypedia.co.uk/index.p...ASpecCRoofVent

Also managed to fix Ricky's stereo in between bolting up bits of roof flap
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Old Dec 30, 2010 | 06:08 PM
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Glad it went ok Jon, look forward to the pics.
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Old Dec 30, 2010 | 06:19 PM
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Well done fella

Cant wait to see it
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Old Dec 30, 2010 | 06:25 PM
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So to start, cars a mess but hey-ho...



Stripped out the head-lining, removed the map light bracket...



And cleaned some of the bits that came out



In the margins I primed and painted the inside of the flap...




Then time to start in ernest...


measuring



first trial fit

No-one forecast rain





Then, there's a hole in my roof...





It's too dark for any more pics, but it is all in and fitted and I'll get some pics of the finished job tomorrow, other than to say I am very happy with the finish

Last edited by JonMc; Dec 30, 2010 at 06:27 PM.
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Old Dec 30, 2010 | 06:34 PM
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Great fit & finish, almost looks like it rolled out of the factory with it! Dont know if you were just lucky John or that your not too bad at all this mechanical stuff!!
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Old Dec 30, 2010 | 06:36 PM
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Top Stuff buddy
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Old Dec 30, 2010 | 06:50 PM
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Looks great mate
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Old Dec 30, 2010 | 06:55 PM
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Originally Posted by darms
Top Stuff buddy
Originally Posted by martin850
Looks great mate
Won't be long before you 2 join the flap club

Always willing to help, and I have some really good cutting discs for my 'dremel' tool - diamond cutters and didn't even get through one
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Old Dec 30, 2010 | 07:17 PM
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Love it Jon, Ballsy stuff there cutting your roof up!
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Old Dec 30, 2010 | 09:43 PM
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Originally Posted by JonMc
Won't be long before you 2 join the flap club
Will have to sort out some group photos when they are all done
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Old Dec 30, 2010 | 09:51 PM
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As long as wait until I've had it painted
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Old Dec 30, 2010 | 10:15 PM
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Yesh of course, it will take that long to get decent weather mate
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Old Dec 30, 2010 | 10:49 PM
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Looking forward to seeing the finished result Jon!

I think the worst bit was drilling the 1st hole when I fitted mine, after that theres no going back!

Ricey
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Old Dec 31, 2010 | 04:58 PM
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Whilst my hands are defrosting, here's some better pics of the roof flap in daylight

Closed...




Open...




Inside...




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Old Dec 31, 2010 | 05:00 PM
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Sweet Jon, but you havent matched the blues very well.
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Old Dec 31, 2010 | 05:25 PM
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Looks even better in the day light Jon. Can't wait to get mine done next week
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Old Jan 1, 2011 | 12:41 PM
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looks the nuts mate..... gotta plan a date to get mine done too
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Old Jan 1, 2011 | 12:57 PM
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Originally Posted by darms
looks the nuts mate..... gotta plan a date to get mine done too
We'll need to plan a full day as is suspect there'll be a few subtle differences between the classic and newage in terms of pulling the car apart, but the meat of the work should be the same

Plus, if I win the lottery and get my respray done sooner rather than later you can be detailing my car while I chop yours to bits
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Old Jan 1, 2011 | 04:18 PM
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looking really good jon hope to see it soon
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Old Jan 1, 2011 | 04:25 PM
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Just taxed it too, MOT time next
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Old Jan 6, 2011 | 08:19 PM
  #83  
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Big thanks to Keith @ Revolution for the first bargain of 2011, the old pedals from their STI hatch demo car


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Old Jan 7, 2011 | 09:05 PM
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Finished 2 days of smoothing today - fingers are red raw, pics to follow.

Big up to Stu (scoobystu5779) who came and did some welding for me. He TIG'd the flange back on my Blitz centre so I'll refit that soon and did some other bits despite having some reservations about the thickness of subaru panels. The jobs were spot on with me knowing the risks and I just need to fill and smooth these in





Apologies for the poor pics
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Old Jan 7, 2011 | 09:25 PM
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nice touches
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Old Jan 7, 2011 | 11:14 PM
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im liking that jon
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Old Jan 8, 2011 | 12:14 AM
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another productive day I see.....nice
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Old Jan 8, 2011 | 09:05 AM
  #88  
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I looked at removing the aerial from the a-pillar too, but the threads sit proud and there's no lip to weld a plate on to so it became too complex
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Old Jan 8, 2011 | 09:18 AM
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Smooooth
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Old Jan 8, 2011 | 09:43 AM
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It will be

Off to refit the blitz centre now
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