Here goes .............. ALL my money ;o)
some more good news also 
Insurance sorted.
150BHP increase from standard (guesstimate)
that makes it a 71% increase in performance.
QUOTE= £1,316:70
£950 excess
courtesy car
legal expences
fully comp
garaged @ home
6yrs no claims (not protected)
and an sp50 resulting in 42 day ban..
not bloody bad


Andy

Insurance sorted.

150BHP increase from standard (guesstimate)
that makes it a 71% increase in performance.
QUOTE= £1,316:70
£950 excess
courtesy car
legal expences
fully comp
garaged @ home
6yrs no claims (not protected)
and an sp50 resulting in 42 day ban..
not bloody bad



Andy
Hmmm spot the difference !!

Now do I....
Cut the plugs off and get some plugs to fit?
Cut the lugs off the side of the plugs and get the original plugs to fit?
Change the injectors?
No one mentioned they wouldn't be a screw in replacement
Andy

Now do I....
Cut the plugs off and get some plugs to fit?
Cut the lugs off the side of the plugs and get the original plugs to fit?
Change the injectors?
No one mentioned they wouldn't be a screw in replacement

Andy
Last edited by Fuzz; Feb 14, 2005 at 08:54 PM.
phone call made and all is clear. 
Cheers Bob much appreciated
Andy
Edit to add, all you have to do (in laymans terms)
is basically cut the left hand lug off the new one shorten the overall height of the cap (so the plug goes in further, and then bend the pins so that they reach over to the correct side of the socket (in a Z shape)
Easy
[Edited by Fuzz - 9/23/2003 8:55:29 PM]

Cheers Bob much appreciated
Andy
Edit to add, all you have to do (in laymans terms)
is basically cut the left hand lug off the new one shorten the overall height of the cap (so the plug goes in further, and then bend the pins so that they reach over to the correct side of the socket (in a Z shape)
Easy

[Edited by Fuzz - 9/23/2003 8:55:29 PM]
Injectors are in. 
Muchos cranking later and she fired. <PHEW>
lots of "white mist" from the exhaust and I started to float round the garage....
sounded good though, Idling like a proper rally car.
So I backed the fuel pressure off to 2.25 BAR.
no visible fuel vapour in the exhaust now, although the AFR meter is still shining as brightly as ppossible, full on BLUE at all times.
I guess it's going to cost a few quid in juice to get over to Swindon Fiday.

Tomorrow... inlet pipe
Andy
[Edited by Fuzz - 9/24/2003 8:13:58 PM]

Muchos cranking later and she fired. <PHEW>
lots of "white mist" from the exhaust and I started to float round the garage....
sounded good though, Idling like a proper rally car.

So I backed the fuel pressure off to 2.25 BAR.
no visible fuel vapour in the exhaust now, although the AFR meter is still shining as brightly as ppossible, full on BLUE at all times.

I guess it's going to cost a few quid in juice to get over to Swindon Fiday.

Tomorrow... inlet pipe

Andy
[Edited by Fuzz - 9/24/2003 8:13:58 PM]
Scooby Regular
Joined: Nov 2001
Posts: 15,239
Likes: 1
From: Leeds - It was 562.4bhp@28psi on Optimax, How much closer to 600 with race fuel and a bigger turbo?
Andy.. remember.. Bore Wash.
May be easier to fit injectors at bobs.. doesnt take long.. but kill fuel pump first.. otherwise.. lots of fuel in cylinders
Be carefull..
David
May be easier to fit injectors at bobs.. doesnt take long.. but kill fuel pump first.. otherwise.. lots of fuel in cylinders

Be carefull..
David
a couple of hose clamps and I do believe we are there. 




Managed to run out of heat wrap though, grrrr.
So I cannot wrap the intercooler outlet pipe that goes past the headers under the car. here's hoping the air flow over it will be enough !
Andy





Managed to run out of heat wrap though, grrrr.
So I cannot wrap the intercooler outlet pipe that goes past the headers under the car. here's hoping the air flow over it will be enough !
Andy
Last edited by Fuzz; Feb 14, 2005 at 08:55 PM.
a little test for the ears 
http://www.ashlyn.plus.com/video/sneezeraudio.wmv
And that's about 1/2 thottle up to a 1 BAR boost.
oh and there is no dump valve fitted yet

Andy

http://www.ashlyn.plus.com/video/sneezeraudio.wmv
And that's about 1/2 thottle up to a 1 BAR boost.
oh and there is no dump valve fitted yet

Andy
Last edited by Fuzz; Feb 14, 2005 at 08:58 PM.
Mapping,
I was early, Bob wasn't
Much messing with the wideband as the boss in my downpipe has not been tapped properly [img]images/smilies/mad.gif[/img]
and we are away...
All going well, looking promising !
200 on the vacuum please Andy... no problem bob
Fueling backed off a mile
starting to feel strong already
0 on the Vacuum please Andy... no problem Bob.
and so on until we get to 1.2 BAR
Right says bob, I want you to roll on the throttle... NO problem Bob



till we get to 1.4 BAR and then revs go skywards
MARK A... HELP, can I cross your palm with much silver.
In return... can I have..
A CLUTCH! [img]images/smilies/mad.gif[/img]
Andy
I was early, Bob wasn't

Much messing with the wideband as the boss in my downpipe has not been tapped properly [img]images/smilies/mad.gif[/img]
and we are away...
All going well, looking promising !
200 on the vacuum please Andy... no problem bob
Fueling backed off a mile

starting to feel strong already

0 on the Vacuum please Andy... no problem Bob.
and so on until we get to 1.2 BAR
Right says bob, I want you to roll on the throttle... NO problem Bob




till we get to 1.4 BAR and then revs go skywards

MARK A... HELP, can I cross your palm with much silver.
In return... can I have..
A CLUTCH! [img]images/smilies/mad.gif[/img]
Andy
Scooby Regular
Joined: Nov 2001
Posts: 15,239
Likes: 1
From: Leeds - It was 562.4bhp@28psi on Optimax, How much closer to 600 with race fuel and a bigger turbo?
Lol..
might be worth getting some gearbox mounts off mark too..
nice price
it wont be the last time the box comes off..
Ps you can remove driveshafts by pulling box back off input shaft.. (knock roll pins out of shafts)..
Pull box back and to the side.. thats one off then push it the other way and the other will come off..
Worst comes to the worst and youll have to split one sides bottom ball joint..
You know how to release the clucth arm?
remove starter, remove hex plug.. screw in 10mm bolt and pull bar out..
David
might be worth getting some gearbox mounts off mark too..
nice price

it wont be the last time the box comes off..
Ps you can remove driveshafts by pulling box back off input shaft.. (knock roll pins out of shafts)..
Pull box back and to the side.. thats one off then push it the other way and the other will come off..
Worst comes to the worst and youll have to split one sides bottom ball joint..
You know how to release the clucth arm?
remove starter, remove hex plug.. screw in 10mm bolt and pull bar out..
David
I was going to ask you where those piccys of the clutch arm you put up are!
But I'll probably work it out... If not, I'll be back to ask
what sort of price are we looking at for the mounts, I'm pushing the cost limits as it is with buying a flywheel as well...
Mark can't be out of his pit yet, as I've had no reply
Andy
But I'll probably work it out... If not, I'll be back to ask

what sort of price are we looking at for the mounts, I'm pushing the cost limits as it is with buying a flywheel as well...
Mark can't be out of his pit yet, as I've had no reply

Andy
Scooby Regular
Joined: Nov 2001
Posts: 15,239
Likes: 1
From: Leeds - It was 562.4bhp@28psi on Optimax, How much closer to 600 with race fuel and a bigger turbo?
NGK Racing Plugs..
Not Cheap tho.
I run NGK Racing 8's.
you running pfr6's, you may be ok with pfr7's..
David
Not Cheap tho.
I run NGK Racing 8's.
you running pfr6's, you may be ok with pfr7's..
David
by the way, that 10mm bolts a 6mm. [img]images/smilies/mad.gif[/img]
engineering terms 6mm = 6mm thread 10mm head
was fingering that hole for quite some time, but my bolt was just too big!!


Andy
engineering terms 6mm = 6mm thread 10mm head
was fingering that hole for quite some time, but my bolt was just too big!!


Andy
See david, Once you get into it andf get your hands grubby all thought of when it will be running drift away..
You become more concerned about whether your ribs are gonna get crushed when the box finally lets go of the block.

Right then that's off, come on Mark... I'm twiddling me thumbs now.

and here we have the slippery little bugger!

Hot but not bothered..I think it would go again but it would be sacralige (sp?) to put standard parts back on.
Andy
You become more concerned about whether your ribs are gonna get crushed when the box finally lets go of the block.


Right then that's off, come on Mark... I'm twiddling me thumbs now.


and here we have the slippery little bugger!

Hot but not bothered..I think it would go again but it would be sacralige (sp?) to put standard parts back on.

Andy
Last edited by Fuzz; Feb 14, 2005 at 09:00 PM.
When were talking about plugs...when will you need 8's instead of 7's ...??
Boost/Bhp ???
Have been running 7's and it's about time to change them...
I'm currently running a TD05/06-20G @ 1.3Bar
btw Bob your tip about fitting the injectors are super,
as Fuz's pics shows
/Jan
Boost/Bhp ???
Have been running 7's and it's about time to change them...
I'm currently running a TD05/06-20G @ 1.3Bar
btw Bob your tip about fitting the injectors are super,
as Fuz's pics shows

/Jan




