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Well so much for tubular manifolds :D

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Old 28 July 2014, 03:54 PM
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Jimbob
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Default Well so much for tubular manifolds :D

Had a little issue with my tubular manifolds that I spend ages wrapping, after 340miles, and all at running in speed (due to engine rebuild), they developed a well massive blow. Having had a look around and prod I could fit my thumb inside the hole, so had to get some new ones. Lucky for me a local mate had a set in the boot of a car he was breaking that were still new in the packet, some Japspeed ones. Now I would have refitted my old manifolds, but the up pipe came off in two, and the bolts were shot. So decided to get the Japspeed ones.

Anyways here are my old manifolds all looking nice.








Here's them now.





Before I wrapped them.


And my new ones.






So off to Dylans for a hand fitting, as its NOT a job to do on your own.
Also did its first oil change since rebuild and I can honestly say she's running a dream. But I did make one hell of a mess, as the oil came out quicker than the container receiving the oil could take so about 3l of used oil went over the floor SORRY





As for the magnetic sump plug there, it has done its job superbly well, as when the oil was changed the magnet had an oil magnetic gudge on the tip. About half the size of a pea. So obviously during the running in process this was a by product of things settling in, and the sump plug did its job and separated this out.

Last edited by Jimbob; 28 July 2014 at 03:58 PM.
Old 28 July 2014, 04:20 PM
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Lunchmoney
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What is the advantage of wrapping your pipes? Any downsides?
Old 28 July 2014, 04:35 PM
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Jimbob
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I'll leave these comments explain it.

Originally Posted by frayz
Firstlt retains heat in the exhaust and hot gases move faster than cold ones therfore the exhuast can work more effectively.
Also keeps heat out of the engine bay, reduces under bonnet temps which in turn reduces heat soak into other components, steering rack etc. Especially if you have an under bonet mounted air filter keeps intake temps lower too.
Originally Posted by www.thermalvelocity.co.uk
What the exhaust wrap really does is prevent your exhaust tubes to cool down. Therefore an exaust system equiped with the right set of wrap will keep the exhaust gases of your engine at a high temperature. Maintaining the exhaust gases at higher temperatures increases performance on several levels
When traveling at a higher speed in your wrapped exhaust system, the gases will increase the scavenging effect and improve the performance of the intake and exhaust systems as a whole. The exhaust gases are therefore removed faster from your motorcycle or car exhaust system when hot.
Exhaust wrap also improves the performance of the engine in general. Once again, the hot exhaust gases will be expulsed more quickly, leaving room for purer air in the combustion chamber. This will increase the quality of the air-fuel mixture and then improving the engine's performance. Check our wide range of product to find the right exhaust wrap that perfectly fit your needs.
Old 28 July 2014, 04:40 PM
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stonejedi
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What make of headers were the ones that cracked?They look like something has impacted with them i have never seen headers fail that badly before.SJ.
Old 28 July 2014, 05:30 PM
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Lunchmoney
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Originally Posted by Jimbob
I'll leave these comments explain it.
cheers
Old 28 July 2014, 07:59 PM
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Not liking the flexi on the uppipe
Old 28 July 2014, 08:06 PM
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Crapspeed doomed to failure in near future ��
Old 28 July 2014, 08:09 PM
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rob84
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Originally Posted by ronjeramy
Not liking the flexi on the uppipe
I had similar thoughts. Flexi's in the up-pipe's never seem to last long term
Old 28 July 2014, 08:27 PM
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banny sti
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By ****e buy multiple times, buy quality rcm, gt spec or whoever sells them buy once
Old 28 July 2014, 08:37 PM
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Is it true that only top end ones can take the extra heat that comes from wrapping?
Old 28 July 2014, 08:41 PM
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That looks like the steel has crystalised then burst under pressure. What make are they?
Old 28 July 2014, 08:41 PM
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Crapspeed, just as bad as the holed one.
Old 28 July 2014, 09:03 PM
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Originally Posted by chris j t
Is it true that only top end ones can take the extra heat that comes from wrapping?
Definitely not true.

They are all 304 stainless which goes brittle when wrapped due to exceeding the heat range of the metal with a turbo car. So regardless of brand eventually they will crack.
Old 28 July 2014, 09:11 PM
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As said what you've replaced them with isn't much better. I'd be surprised if you see a year out of them.

I had the GT spec ones on my old Type R, Had them wrapped and no problems in the two years I had the car.

Surly a set of ported standard ones would be far better at your level of tune.
Old 28 July 2014, 09:32 PM
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Reminds me of dazdavies thread
Old 30 July 2014, 09:42 AM
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Steve Whitehorn
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I have had DEI wrapped GT spec on for four years and the car has been driven hard. No problems.
So out of the 304 stainless options they in my experience do the job

Anything with a flexi pipe in is a no go. In my experience they always fail whether in an exhaust or a manifold
Old 30 July 2014, 09:50 AM
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Also had a set of headers wrapped for a few year and no cracks/problems , they were
These: http://www.kakumei-motorsports.com/p...me=IM-HDR-02G2
(Same as gt spec)
Old 30 July 2014, 11:21 AM
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Agreed, headers are worth spending headers on.
Had GT spec headers on my last 3 imprezas without issue.

Braided flexi's on any part of an exhaust is a bad idea.
I have never had an exhaust that is flexi free fail but had several flexi's fail on various cars
Old 30 July 2014, 12:03 PM
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The metal has become brittle, as said. Having said that, there's not a lot of stress at that point?
The best idea is a slip jointed up-pipe eg Harvey trick pipe - it also allows the manifold to work better.

JohnD
Old 03 August 2014, 02:34 AM
  #20  
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Guys they WERE Gt spec headers, 2 bolt ones.

I couldn't put the originals back on as the up pipe was in two, and I have lost the bolts and gaskets that held them together.

As for the Japspeed ones, I needed a set asap, and these were in my mates boot brand new and I got them CHEAP.

The originals cracked, and then the crack blew into a hole. They were then cut and snapped to get them off.


The Japspeed are on until they go, which may be soon, but then again could be a while. One way to find out. And tbh for what I paid I'm happy, as I can use the car as time was an issue and I needed something asap. The problem I think with the old ones were that they were made into one piece, in that the slip joints had been welded, and the up pipe was again welded. BUT they came off a car that had them fitted for a long while, so must have just been one of those things. No biggie.

Just have to source a decent set, or get my originals ported so I can get the most come mapping. As she's nearly all run in now, so a few hundred more and I can start to play properly and get her mapped to her potential.

Last edited by Jimbob; 03 August 2014 at 05:26 AM.
Old 03 August 2014, 09:54 AM
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Do you know how old the 2 bolt headers were?

How much mileage they had done etc ?
Old 05 August 2014, 06:43 PM
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Jimbob
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Originally Posted by rooferman
Do you know how old the 2 bolt headers were?

How much mileage they had done etc ?
God knows, but hey ho. IF they go again I'll be looking at either porting my standard ones, or making up some mild steel ones. As apart from the cast manifolds the Subaru ones are steel. And I'd have 3 sets to "copy" the standard, and these two.
Old 05 August 2014, 09:08 PM
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if you are below 350-400 ported standards are great. ive seen a few stainless manifolds pop, maybe not as bad as the ones pictured, the one thing in common tho was no undercover stopping water etc hitting them.
Old 05 August 2014, 09:13 PM
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Well at the moment she is running a standard ecu and turbo. BUT I have built her for a lot more, and I have a top feed conversion injector rail here, so when run in I'll be putting aside money for a remap and turbo, and convert her to tp fed injectors parallel fuel rails and my Tomei FPR. So its just future proofing. As she is fully forged, and with ARP head studs etc.
And I have a freshly rebuilt gearbox in my garage ready for when the current one expires (which is due).

Last edited by Jimbob; 05 August 2014 at 09:14 PM.
Old 05 August 2014, 09:15 PM
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And this is why you wrap manifolds.
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