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uhh oohh! think i done something wrong!?

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Old 07 October 2011, 11:37 AM
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JamieJerkovic
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Default uhh oohh! think i done something wrong!?

Hi everyone... I was just about to swap my turbo on my 03 wrx. Never done anything like this before and doesn't look so hard!

So took the intercooler off, then started to take the pipes off the turbo..

Then all of a sudden I took the top pipe off and greenyy sort of fluid pisssed out everywhere!!

What is it?
Old 07 October 2011, 11:39 AM
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coolant. put a screwdriver in the pipe and keep going.
Old 07 October 2011, 11:52 AM
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JamieJerkovic
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Okay! Thanks any advice on trying to crack the bolts? Downpipe to the turbo?
Old 07 October 2011, 11:56 AM
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Originally Posted by JamieJerkovic
Okay! Thanks any advice on trying to crack the bolts? Downpipe to the turbo?
spinich m8 lol, they are or can be a bugga just try not to round them or you will be in a world poo
Old 07 October 2011, 12:08 PM
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Plenty of WD40 (other products available) on bolts, leave it to soak in. Give it hell with hex socket not multi head or bolt heads will round off.
Old 07 October 2011, 02:25 PM
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Originally Posted by BrownPantsRacing
Plenty of WD40 (other products available) on bolts, leave it to soak in. Give it hell with hex socket not multi head or bolt heads will round off.
Yeah definitely avoid multi heads by all means, try use wurths penetration fluids, they are great. Best of luck keep us posted
Old 07 October 2011, 02:45 PM
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Okay... I have 3 bolts off where the downpipe meets the turbo.. Last one isn't budging! Also I have a decat up pipe.. The easy enoughh to fit?

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Old 07 October 2011, 02:54 PM
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MarkCSC
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More WD40 and a cup of tea!!



Tea is for you not the bolts

Last edited by MarkCSC; 07 October 2011 at 02:57 PM.
Old 07 October 2011, 03:11 PM
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JDM_Stig
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Originally Posted by Mark Champion
More WD40 and a cup of tea!!



Tea is for you not the bolts
I thought you were using the Tea to apply a little heat lol
Old 07 October 2011, 03:14 PM
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JamieJerkovic
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Haha! My mothers on tea duty!... Any advice on the up pipe?
Old 07 October 2011, 03:19 PM
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When Haward & Scott did my down pipe they used diesel on the bolts! And a ring spanner with an extending section!!
Old 07 October 2011, 07:52 PM
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Irwin bolt grip nut removers, if any of those nuts are still seized. A bit pricey, but worth every penny IMO (available from Screwfix, amazon, ebay, etc).
Old 07 October 2011, 08:03 PM
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im in the process of swapping my turbo,i have removed all the bolts etc,there is a rubber coolant pipe that goes on the bottom of the turbo,and im struggling to see how you would get the clip back on it.as i pulled the turbo up(on removal) i looked at this hose and the clip didnt look like it was on before,it was about an inch and a half further down the hose,in effect not actually gripping the hose tight.
is this just a drain hose?i realise it should be put back on ideally.....but how????
replacement turbo is now fiited,but im a little worried about this.any ideas?
Old 07 October 2011, 08:36 PM
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Mine not got that clip on after my turbo change. If you grease the pipe and push it well on it won't leak. It's only the oil return pipe, doesn't take much oil and isn't under pressure.
Old 07 October 2011, 09:09 PM
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Originally Posted by BrownPantsRacing
Mine not got that clip on after my turbo change. If you grease the pipe and push it well on it won't leak. It's only the oil return pipe, doesn't take much oil and isn't under pressure.
ok,i havent greased it,just gave turbo a good shove downwards,and it seems to have located back in place,.......so do i not need to worry about it then?
just leave the clip off?i really cant see how it is physically possible to put it back on?
Old 07 October 2011, 09:18 PM
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I didn't worry. No clip on mine. Been fine last 5k its been on. No leak. That's how rich at fb tuning always does it.
Old 07 October 2011, 09:22 PM
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my turbo was a real pain to get off...rotten bolts...rounded...got under the car with angle grinder an cut then off...couldnt get the heads off the nuts so cut through the joints
Old 07 October 2011, 09:26 PM
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Originally Posted by BrownPantsRacing
I didn't worry. No clip on mine. Been fine last 5k its been on. No leak. That's how rich at fb tuning always does it.
great.thanks mate.
Old 07 October 2011, 09:26 PM
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that oil return pipe just put a jubilee clip at the bottom and makes life easier to fit and guaranteed not to leak ,
as for the coolant pipes old spark plugs fit nicely to stop them leaking.
Old 07 October 2011, 09:27 PM
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Originally Posted by SHUGSTERC
my turbo was a real pain to get off...rotten bolts...rounded...got under the car with angle grinder an cut then off...couldnt get the heads off the nuts so cut through the joints

i know they can be a real pain in the **** but mine came off ok....thank god lol.(plenty of penetrating oil is defo needed tho.)
Old 07 October 2011, 09:28 PM
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Originally Posted by 99greenwagon
great.thanks mate.
No probs.
Old 07 October 2011, 09:29 PM
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Originally Posted by maydew
that oil return pipe just put a jubilee clip at the bottom and makes life easier to fit and guaranteed not to leak ,
as for the coolant pipes old spark plugs fit nicely to stop them leaking.
how would you do the jubilee clip up?
Old 07 October 2011, 09:38 PM
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I got all the bolts out bar one! This ones a right b.....h! Haha... Just left it to soak over night in WD40.. Its the one on the underside of the bell mouth joint! The last one I didn't notice! And as soon as that's off I should be fine. Also going to have a go at taking the Uppipe off hopefully its simple! Is there any easy way on doing this? From under neath or ?

Thanks again! Jamie
Old 07 October 2011, 09:46 PM
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Originally Posted by 99greenwagon
how would you do the jubilee clip up?
with the turbo off,
push the rubber pipe onto the metal one
tighten the jubilee up
refit the turbo

so when you try to refit the turbo the pipe dont keep sliding down and easier to line up been doing it years
Old 07 October 2011, 09:49 PM
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I know it's a bit late but advice for other for the future. Run the car for 10 minutes or more and then crack the turbo nuts and bolts the heat will help.
Old 07 October 2011, 10:03 PM
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Originally Posted by maydew
with the turbo off,
push the rubber pipe onto the metal one
tighten the jubilee up
refit the turbo

so when you try to refit the turbo the pipe dont keep sliding down and easier to line up been doing it years
oh i see,trouble is,turbo is now fitted and uppipe bolts done up with new gasket! do i need to remove the turbo or just leave as is?
Old 07 October 2011, 10:11 PM
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Originally Posted by JamieJerkovic
I got all the bolts out bar one! This ones a right b.....h! Haha... Just left it to soak over night in WD40.. Its the one on the underside of the bell mouth joint! The last one I didn't notice! And as soon as that's off I should be fine. Also going to have a go at taking the Uppipe off hopefully its simple! Is there any easy way on doing this? From under neath or ?

Thanks again! Jamie
yes and make sure you soak penetrating oil on the bolts otherwise these may also give you a problem.
Old 08 October 2011, 06:45 PM
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Originally Posted by JamieJerkovic
I got all the bolts out bar one! This ones a right b.....h! Haha... Just left it to soak over night in WD40.. Its the one on the underside of the bell mouth joint! The last one I didn't notice! And as soon as that's off I should be fine. Also going to have a go at taking the Uppipe off hopefully its simple! Is there any easy way on doing this? From under neath or ?

Thanks again! Jamie
It's a lot easier to take off if the turbo's coming off too. Otherwise you have to manoeuvre it off from under the car, and there's only just enough room to twist it past the various bits and pieces down there it has to fit past to come out.
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