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Old 01 February 2009, 01:42 PM
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thewhitewarrior
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Default fans not coming on

the fans on my 94 sti dont come on, i have left it on tick over till the temp got to 120 degrees, and the fans never came on, why could this be, cheers phil.
Old 01 February 2009, 02:02 PM
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Originally Posted by thewhitewarrior
...the temp got to 120 degrees...
Don't allow that to happen too much!


Can't you test the voltage at the power lead of the multiplugs to both therno switches?

If that checks out okay, then the thermo switches are shagged... or fans' motors.
Old 01 February 2009, 02:19 PM
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ill check them do you mean the multiplugs connecting the engine loom to the right of the engine bay, also where are both the thermo switches? i have checked the fans and they are ok, cheers phil.
Old 01 February 2009, 02:40 PM
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I think the two multiplugs are attached to the fans cowling - one each dedicated to either fan. You can't miss them - big grey-white muti-connecters...
Old 01 February 2009, 02:43 PM
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so where are the thermo switches hidding then.
Old 01 February 2009, 02:44 PM
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Or try running the fans direct first to ensure they work. Then test thermo and so forth.

Checked the fuse first though didn't you??
Old 01 February 2009, 02:45 PM
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Well the fan side of the multi-connectors must be connected to the thermo switches ... but I couldn't tell you as I've never investigated where they are. Sorry.
Old 01 February 2009, 02:47 PM
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thanks, i did the running the power wires to the fans and they work ok, like a div though i havent checked the fuses, ha ha, ill check them but just in case its not a fuse, where are the thermo switches,
cheers phil.
Old 01 February 2009, 02:50 PM
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Why is it we all forget fuses first! lol... Er, except for Baly, that is.
Old 01 February 2009, 02:54 PM
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aaaaaha ha ha im so stupid........
Old 01 February 2009, 02:58 PM
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Originally Posted by thewhitewarrior
aaaaaha ha ha im so stupid........
Fuses then?!!!
Old 01 February 2009, 03:02 PM
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ill check them when it stops snowing, i aint going out there for a bit, thanks for proving im daft, he he.
Old 01 February 2009, 03:06 PM
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just one more thing, if i remove the brown plug under the inlet manifold, the one that goes on the alloy pipe going to the top hose, the fans come on, what is this plug to.
Old 01 February 2009, 03:08 PM
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Originally Posted by joz8968
Why is it we all forget fuses first! lol... Er, except for Baly, that is.
Lol don't worry we all forget i do to, when we work on the damn things we tend to run around looking at everything bar them.

Only because i got my thinking head on today i mention it.

And if i remember correctly the fans are controlled by the ECU and without looking at a wiring diagram i couldn't really pin it out for you. You might even want to replace the coolant sensor - i have no resistance values for this which would assist you unfortunately (does your car idle ok if not this could be due to a fauly coolant sensor?)
Old 01 February 2009, 03:11 PM
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Originally Posted by thewhitewarrior
just one more thing, if i remove the brown plug under the inlet manifold, the one that goes on the alloy pipe going to the top hose, the fans come on, what is this plug to.
Thats the coolant sensor....this sounds like the issue. Lol i had only mentioned it in the above post a few seconds ago.
Old 01 February 2009, 03:13 PM
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Broken plug probably as the clips are a pain - check it all over and should work ok after sorting this out.

But just wanted to add as Joz said further up do not run your motor into silly temps as this could lead to engine probs.

Good Luck 3 posts in a line on 1 thread is more than enough for me for today lol
Old 01 February 2009, 03:16 PM
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the car idles very slightly up n down, so if the plug it removed and the fans work, its more than likely to be the brown coolant sensor that is shagged.
Old 01 February 2009, 03:21 PM
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Originally Posted by thewhitewarrior
just one more thing, if i remove the brown plug under the inlet manifold, the one that goes on the alloy pipe going to the top hose, the fans come on, what is this plug to.
My memory's a bit sketchy... but I think that could be the coolant temp sensor (that the ECU reads) and, when not connected, the fans do stay on! I think!
Old 01 February 2009, 03:23 PM
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sounds right ive just replaced mine as the fans were playing up, old one had a layer of crap built up on it.
Old 01 February 2009, 03:27 PM
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Originally Posted by joz8968
My memory's a bit sketchy... but I think that could be the coolant temp sensor (that the ECU reads) and, when not connected, the fans do stay on! I think!
Yep it is the coolant sensor Joz but i cannot remember if the fans stay off when removed or on.

Anyway heres the sensor on the x-over pipe.

Old 01 February 2009, 03:28 PM
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thankyou, thankyou BALY you've done more than enough,
right, so at least the plug is doing its job.
i know i keep asking but where oh where is the thermo sensor tucked away at, please tell me.
Old 01 February 2009, 03:29 PM
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LOL, I'm far too slow!

Yes. Get you car up to temp i.e. middle of gauge. If after a while the gague starts to move upwards slowly (because the fans are obviously not coming on), then pull off the coolant temp sensor connector. If they now come on, then I'd say 100% coolant temp sensor needs replacing. This would also corroborate the fact that both fans aren't coming on (i.e. you wouldn't necessarily expect both fans' motors to fail at the same time!).

Also, I' was being thick earlier. As Baly has said, the ECU no doubt controls when the fans turn on via info from the CTS... And not from standalone, preset, therno switches in the rad! - how primaitive lol
Old 01 February 2009, 03:38 PM
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ha ha ha, we all get a bit daft for a moment from time to time, im glad its not just me,
so i guess ill never find the thermo sensor, ha ha.
we will put this to rest now, ill check the fuses, and get a new coolant sensor, as im pretty sure it will be one of them,
thankyou,thankyou,thankyou,thankyou,thankyou to you all for what im sure was a record breaking speed thread for replies.
have fun in the snow.
Old 01 February 2009, 03:51 PM
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120 degrees your a brave man if it had been a rover u would have cut the cat off an weighed it in by now lol
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