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Old 21 November 2008, 07:06 PM
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Question What is involved in boring / honing a block

Guys,

I am sure this is a service we can offer in the future but have never done one as of yet.

We most likely have all the tools / machine's to do this as we do have a large workshop but is there anything technical I should know ?

What sort of limits are they bored to? + anything else I would need to know
Old 21 November 2008, 10:13 PM
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adzer
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if only you could do this sort of work now i'm needing mine done.

free bump
Old 22 November 2008, 08:01 AM
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The rookie
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If you have to ask, you can't do it, its highly specialised knowing the size to bore to to match the pistons, and honing requires a special machine.

Simon
Old 22 November 2008, 08:29 AM
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silent running
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LOL there's loads of stuff I had to ask (not about boring) - and now I can do them, bloody well. You might as well put forward the idea that all learning is pointless.
Old 22 November 2008, 08:50 AM
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two links for you


YouTube - Subaru STi Block Honing



YouTube - Cylinder Bore Honing Video - Engine Building Car Repair DVD
Old 22 November 2008, 09:25 AM
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Badbird
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Originally Posted by The rookie
If you have to ask, you can't do it, its highly specialised knowing the size to bore to to match the pistons, and honing requires a special machine.

Simon
Totaly agree,
Thats not to say you cant learn to do it but as said its a very exact process 1 slip and your ruined someones parts. the tolerances are typicaly within .001" so first youd have to have the very specialised machinery then youd have to learn to use it and not on customers parts then youd find that a you cant charge that much for a bore and hone, you wouldnt be able to do just scoobies your have to do all sorts to make the machinery pay for itself so the machine would have to be capable of doing all blocks and so would end up a compromise for scoobie blocks.......there are good places around easier and quicker to leave it to the pro's
of cource thats just my oppinion
Old 22 November 2008, 10:12 AM
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Cheers for the links guys
Old 22 November 2008, 10:33 AM
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Originally Posted by Badbird
Totaly agree,
Thats not to say you cant learn to do it but as said its a very exact process 1 slip and your ruined someones parts. the tolerances are typicaly within .001" so first youd have to have the very specialised machinery then youd have to learn to use it and not on customers parts then youd find that a you cant charge that much for a bore and hone, you wouldnt be able to do just scoobies your have to do all sorts to make the machinery pay for itself so the machine would have to be capable of doing all blocks and so would end up a compromise for scoobie blocks.......there are good places around easier and quicker to leave it to the pro's
of cource thats just my oppinion

Nothing different on a scoob block to any other i've worked on????

Dont get your compromise thing?
Old 22 November 2008, 01:32 PM
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Pistons should be supplied with the data for running clearances, my Imp was run i grade out for extra clearance at high revs, 10,000 rpm !

Good Luck !

DunxC
Old 22 November 2008, 04:49 PM
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Originally Posted by dunx
Pistons should be supplied with the data for running clearances, my Imp was run i grade out for extra clearance at high revs, 10,000 rpm !

Good Luck !

DunxC
Cheers.

The first car I will attemp will be my car when we start our project new year..... keep a eye out for us
Old 22 November 2008, 05:45 PM
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silent running
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Well good luck with it !
Old 23 November 2008, 09:44 AM
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Originally Posted by 172sport
Nothing different on a scoob block to any other i've worked on????

Dont get your compromise thing?
You sure? Usually horizontal cylinder engines run a narrower angle honing to reduce the oil consumption that would otherwise be increased as the oil lays in the bores rather than running down them, the manufacturer will know this, experienced honers will, but some will use the same honing and wonder why all their punters complain about the oil consumption!

Honing specs are typically stated in microns (1/1000 of a mm) relating to avearge roughness, and measurement of such things as plateau to trough ratio (assuming you plateau hone as most do now), you'll also need a tallysurf or similar to measure your honing, that alone is over £1250 (http://www.angelfire.com/biz/telist/index.html).

Nagel machines are very good. Nagel Precision USA | Machine Types (poor internet link so can't be bothered to look for a non US website)

Simon

Last edited by The rookie; 23 November 2008 at 09:54 AM.
Old 23 November 2008, 10:20 AM
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Badbird
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Originally Posted by 172sport
Nothing different on a scoob block to any other i've worked on????

Dont get your compromise thing?
Ok my prefered race engine builder cannot do scooby blocks because his machine will not bore scoobys........maybe my opinion there is tainted by what i know and i got that wrong but my race engine builders (Silverstone based with a good x section of motorsport types)
boring machine is probably not the usual rebore centre type machine....
these guys work on some prety exotic stuff they are good freinds of mine but wouldnt do the scooby even though i am a regular customer with my other stuff

Last edited by Badbird; 23 November 2008 at 10:25 AM.
Old 23 November 2008, 05:33 PM
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The rookie
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Boring is relatively easy, its the honing (which will cut out the last 0.25-0.5mm typically) that is critical, I'm guessing they are professional enough not to hone something they don't know the correct specs for.

Simon
Old 23 November 2008, 05:47 PM
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Badbird
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Originally Posted by The rookie
Boring is relatively easy, its the honing (which will cut out the last 0.25-0.5mm typically) that is critical, I'm guessing they are professional enough not to hone something they don't know the correct specs for.

Simon
I wouldnt think that would be a problem for them as they design engines, spec their own camshafts, make billet cylinder heads rods.pistons ect so there has to be a prety severe reason they wouldnt do this...i can only imagine their equipment wont handle it for some reason

Last edited by Badbird; 23 November 2008 at 05:48 PM.
Old 25 November 2008, 10:56 AM
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OK its possible.

For CDF, honing is usually to within a 5 micron window, so a nominal 95mm bore is 95.000 to 95.005mm

Simon
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