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Old 23 November 1999, 05:43 PM
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steve McCulloch
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Firefox

As you seem one of the most knowledgable individuals on the site and are independent, if I get my car uprated to about 360 bhp and 360lbs of torque, do you think that the diff will last out if I come along to some of those quarter mile sessions.

After reading about Mike Rainbirds problems, and being told about how fragile the diffs are on Subaru's- cos they are small and you cant get a big one in the available space? I wonder if its worth it -if I end up forking out loads of subsequent money on repairs

If I dont bother with track days, will the diff be able to take normal driving? - Sti's seems OK but you never know if they are talking a pack of lies half the time

Thanks

steve
Old 23 November 1999, 06:30 PM
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firefox
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Hi...

Thanks for the compliment..but I am far from the most knowledgable...but I am independant.. :}

The scoob is limited to a 6" diff.... I think you will find the rally cars only run a 6" one too

Apart from the gearbox internals/clutch... the diffs are the next weakest link...

A track day is less harsh on the diff than 1/4 drags (although it does depend on the driver) and getting the car on two wheels

You never stated what car you have ? The STI's have "uprated" diffs over the UK/OZ cars..

The STI ones will take that power just... but you will be reducing their life... by how much I cant say.. that depends on you and what abuse you give the car...

Thats a hefty amount of torque with that BHP.... sounds like a Dave Morgan prepped engine ? What mods are you having done ?

Diff repairs arent expensive.. but are tricky to do..but once you have done one.. they arent too bad..

Define normal driving ? motorway cruising.. or traffic light starts ? You cant give definate life spans... but one thing will be sure... they wont last aslong as a standard car (due to the fact that you will be making the most of the torque and power)

J.
Old 23 November 1999, 06:50 PM
  #3  
steve McCulloch
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Thanks for the reply

My car an Sti 5 4 door salloon, which turned out OK as STI have had no end of gearbox warranty claims on the sti 5 type R, due to losing 5th gear.

yep, I am thinking of having the Interpro - Dave Morgan prepped car.

As far as teh mods go its too complex for me to understand, but includes:

Uprated:

pistons
liners
conrods
conrod bolters
crank
uprated dump valve
engine block or whatever taken out and sent off to be worked on - whatever that means
other work including anti det rings

Mongoose full stainless exhaust (as numerous swaps by Interpro - (and Autotechnica - Yorkshire confirmed)showed this to give best low down torque gain)

Specially designed ECU, as none of the after market replacements are any good - due to them not havign a fat enough processor - leading to problems

a seriously sucking green dome shaped air filter
)(Only further restriction then is Turbo. May put on oil cooler and insulate some of engine to minimise heat build up. May also put on a front mounted intercooler)

Conversion can take up to 36psi, but Dave reckons 1.8 bar is more realistic (26 psi) to prolong engine life.

Dave said I shouls give him some pre signed checks, and ensure my overdraft limit was sufficient. Work should cost around £6k, so not that much really.

Had to have it done though - car feels too slow.

I'll probably change to 17 inch wheels in the next few months also,plus the sti brakes fade bad on repeated heavy braking- i.e there a bit naff, so someting will have to be done there also.

Never taken car on the track, but intend to.. soon.

Normal driving defined as ' not getting the attention of the Police' - hence nothing too stupid off the line at lights.

Old 23 November 1999, 06:50 PM
  #4  
steve McCulloch
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Thanks for the reply

My car an Sti 5 4 door salloon, which turned out OK as STI have had no end of gearbox warranty claims on the sti 5 type R, due to losing 5th gear.

yep, I am thinking of having the Interpro - Dave Morgan prepped car.

As far as teh mods go its too complex for me to understand, but includes:

Uprated:

pistons
liners
conrods
conrod bolters
crank
uprated dump valve
engine block or whatever taken out and sent off to be worked on - whatever that means
other work including anti det rings

Mongoose full stainless exhaust (as numerous swaps by Interpro - (and Autotechnica - Yorkshire confirmed)showed this to give best low down torque gain)

Specially designed ECU, as none of the after market replacements are any good - due to them not havign a fat enough processor - leading to problems

a seriously sucking green dome shaped air filter
)(Only further restriction then is Turbo. May put on oil cooler and insulate some of engine to minimise heat build up. May also put on a front mounted intercooler)

Conversion can take up to 36psi, but Dave reckons 1.8 bar is more realistic (26 psi) to prolong engine life.

Dave said I shouls give him some pre signed checks, and ensure my overdraft limit was sufficient. Work should cost around £6k, so not that much really.

Had to have it done though - car feels too slow.

I'll probably change to 17 inch wheels in the next few months also,plus the sti brakes fade bad on repeated heavy braking- i.e there a bit naff, so someting will have to be done there also.

Never taken car on the track, but intend to.. soon.

Normal driving defined as ' not getting the attention of the Police' - hence nothing too stupid off the line at lights.

Old 23 November 1999, 07:32 PM
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firefox
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Sounds like fun!!

Thats is basically what I was gonna do...

Mark in Scotland is running 2bar... and knackers his diffs... but he does give them a hell of a lot of abuse!! lol

I would strongly suggest an Oil cooler... and transmission cooler...

What turbo are you using ?

A front mount will introduce lag.. but the trick is to match the turbo to compensate..

The green filter thingy is a HKS mega flow..

I assume Dave has actually bought the kit in japan... and is probably using some like Jun or Zero Speed... I cant see him designing his own crank and cams...

Chances are he is porting the head slightly.... are machining it out if he is fitting bigger cams...

You will definately need new rods, bolts, pistons and liners for that boost.. and an uprate steel crank!

J.
Old 23 November 1999, 07:32 PM
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Stef
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Steve.

I guess you'll be looking at the 17" Scoobymania AP kit then eh?

Stef.
Old 23 November 1999, 08:27 PM
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DAZ
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steve i think daves car has a charge cooler on it as well. he was also looking into water spray.

cheers

daz
Old 23 November 1999, 09:38 PM
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Benny Boy
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Hi Steve

£6k is a good price. Parts alone would set you back in the region of £3k and a bench map session is about £1,500.

So, sounds like you have a good deal there!

Let us know how you get on.

Kind regards

Ben
Old 23 November 1999, 09:48 PM
  #9  
firefox
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Daz mate...

If he is running a charge cooler... theres no point (no where to fit) having a water spray...

J.

ps - 6K is a good price...especially if he is replacing all the parts you have listed...
Old 24 November 1999, 11:16 AM
  #10  
steve McCulloch
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Will be running standard tubo for moment

Reason for price is that he's selling at pretty much cost price. Drumming up demand in the initial period.
yep an uprated steel crank!

as for scooby kit - not sure - dont really like their product range (no offence to them)
especially the alloys. Will ask Dave to comment , then I'll ring Billy, Kevin and Barry at Well Lane and see what they think

Daves currently getting a new ecu sorted out which will arrive i a couple of weeks - once thats sorted then the car can go in (if 2 weeks wait is anything like Power engineering's 2 weeks - the car wont be in until 2002!)

Dave was pessimistic about future new car sales - talking about having to live abroad in the country your importing the car in for 1 year for it to class as a personal import - for this reason and the crap exchange rate he reckons the current imports should start to rocket in price?

Old 24 November 1999, 02:41 PM
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firefox
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Howdy..

Erm..running the VF-28 on that boost ?

Erm... ok..erm... lol

Has he done anything to it ?

J.
Old 24 November 1999, 05:43 PM
  #12  
steve McCulloch
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firefox
whats a vf -28
Old 24 November 1999, 05:44 PM
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steve McCulloch
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turbo?
Old 24 November 1999, 08:02 PM
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LEE.R
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With this sort of power what do you intend to do to the tranmission ,I have done a lot less mods to mine and already in a few miles ran into difficultys with the clutch ,I have been reading also how weak the diffs and gearbox are with such mad modifications be careful that the upgrade does not cost you more ALOT more in the long run.
lee
Old 24 November 1999, 08:49 PM
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steve McCulloch
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Lee

This is something I was thinking about - Mark in Glasgow (480bhp monster) reckons the clutch and gearbox should take up to 360/360

Wont be anything new - after a first stage mod of my escort cossie the clutch lasted all of 2500 miles - new one then went 8000 miles later!
Old 24 November 1999, 09:10 PM
  #16  
firefox
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Howdy..

Yep. its the turbo..

speak to DYNT about clutchs and trannys... I think he rebuilds one each week... lol

J.

ps - I, myself, instead of building trannies...I prefer knitting...
Old 24 November 1999, 11:32 PM
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DAZ
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sorry j meant water injection

hows your turbo is it ok

my nerve an't

j you got any good books on turbo engine theory

steve when its done let me know ill come down for a test drive.

cheers

daz

Old 25 November 1999, 01:29 PM
  #18  
steve McCulloch
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Daz

No problem - I'll get you '**** scared' (on a private road officer)

My bank balance is going to be a bit lighter (or rather looking dire) in a couple of months. On top of that the girlfriend wants two weeks all inclusive in St Lucia over xmas and the millenium! - that'll cost muggins as well!
Old 25 November 1999, 02:55 PM
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Craig H
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Steve,
I wanna go as well!
Old 25 November 1999, 06:16 PM
  #20  
MorayMackenzie
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Steve M,

360bhp/360ftlb sounds like a very impressive conversion.

Quick question, who are you writing the cheques for, Interpro Automotive, Interpro Engineering or Interpro Somethingelsebynow ?

Moray
Old 25 November 1999, 08:12 PM
  #21  
DYNT
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Talking

Firefox - Would U want me to build ur engine for U ... wit that t/c VF22/28/15 included?? Gearbox too if U like ....*smile*

Looking for Steel Crank .. con rod .. flywheel .... Below is the type and price too.

1. EN40B Billet Crankshaft (stroke to suit client) - 950 Pound

2. EN24V H-Type conrod (centre to suit client)
145 Pound each.

3. EN24V I-Type conrod (centre to suit client)
180 Pound each

4. EN8 Flywheel (to suit standard ring gear) - ring gear not included - 250 Pound

5. EN8 Flywheel (wit integral ring gear) - ring gear not included - 450 Pound

Delivery Time : 1,2 & 3 - 8 weeks
/ 4 - 4 weeks / 5 - 6 weeks

This parts is made by a very reputable engineering company ..... IN UK !!!!!
Very Reputable in Motorsport.

Lots of Japanese Performance Product .. Bozz Speed .. Trust .. HKS .. ie. Conrod r made in Argentena by SAENZ and conrods bolts by ARP USA .....interesting??

As for the Piston .... USA ..

Hot selling piston in Japan is Cosworth made.

As for the 100mm stroke crankshaft ... Original Subaru Parts.....

2.2L stroker kit ... 100mm stroke wit .5mm bigger bore..... lot of money to pay rite.

2.2L stroker Vs. 2.0L wit High end parts ... The 2.0L wit high end part win. This is my personal experience on Subaru/Nissan & EVO.

Firefox - Can U take me around when I go to UK... want to check Subaru scene in UK?? Malique might be joinning too.

Cheers.


Old 25 November 1999, 11:22 PM
  #22  
firefox
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Watchya..

Build an engine for me ? Now let me think about that...

Gonna bring the bits over with you, when you come to visit me ?

Forget the 15.. its a dustbin.. it will takes years to respond... lol

Let me think... stick to two litre... but I'm still considering 2.2... but it will limit my top end boost.... go for the 6Kg flywheel... 4.5 is too light...

USA Pistons ? JE by any chance ?

I prefer Cosworth

Stainless valves...mmmmm

I'll order my uprate transmission now then...

I'll take you around... I'll sort out some accomodation if you like... Pop in at Prodrive...and a few other places...

J.
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