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Tips for Removing Crank Sprocket?

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Old Jan 25, 2003 | 04:46 PM
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Is there a special tool or method for getting the crank sprocket off the crank spindle? Seems stuck solid.

Cheers,

Andy
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Old Jan 26, 2003 | 08:47 PM
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any tips?
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Old Jan 27, 2003 | 05:39 PM
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help!!
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Old Jan 27, 2003 | 06:59 PM
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I had my garage take mine off when they did the rebuild.

2 days later I needed a new one cos it had cracked when taking it off.

He said it was a bugg£r.

Good luck
scott
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Old Jan 27, 2003 | 07:00 PM
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Talking

Take wallet out of pocket..
pay man holding spanner..
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Old Jan 28, 2003 | 08:55 AM
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Dizzy - and here's me thinking this was a technical forum!
To be honest, you're probably right! Seems a shame to admit defeat just because something's stuck on that might just require a) gentle pursuasion (brute force!) or b) a special tool to remove.

Andy
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Old Jan 28, 2003 | 11:46 AM
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I've never done this myself but I've heard it's possible to do it with a breaker bar and turning the engine over (crank sensor unplugged of course).

Perhaps someone else has tried this?

Andrew...
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Old Jan 28, 2003 | 02:18 PM
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Soak the offending bolt in spray oil. Leave it for a day, then have another go. It is surprising just how much this helps.

I've taken crank bolts out before now by putting the car in a high gear and getting an assistant to push the brakes (hard). Then levering with a long bar or using an impact wrench.

Another way is to lock the ring gear on the flywheel with something. (I used a broken starter motor gear and a 6 foot bar on a Montego once)

Neither of these have been tried on my Scoob!!!

AndrewC's way would worry me a bit, as I don't like getting too close to big bits of whirling metal!

[Edited by dnb - 1/28/2003 2:19:56 PM]
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Old Jan 28, 2003 | 02:51 PM
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I think the idea is to anchor the breaker bar against the chassis somehow, not holding on to it.

I said I've never tried it.

Andrew...

PS. I've just had this vision of someone flying across the garage holding onto a 3 foot long bar whilst someone else turns the starter key
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Old Jan 28, 2003 | 04:20 PM
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have you not finished that yet m8

i assume you have got the aircon/alternator pulley off. for the crank sprocket you need a flywheel puller. you can hire them from the hire shop. job done.

stu.
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Old Jan 28, 2003 | 08:34 PM
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Thanks for the info guys, but I've already got the crank pulley off (actually it almost fell off! ).

Stu,

No, not had time yet - bit chocker with work and other stuff at the moment. Luckily got another car to use but must get Scoob back on road soon! Thanks for the info, I was pondering how to make a tool to extract the offending pulley, but a flywheel puller sounds just the job. Do you think HSS or toolmart would have one?

Will keep you posted,

Cheers,

Andy
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Old Jan 28, 2003 | 11:31 PM
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andy,

im confused now. the aircon/powersterring crankshaft pulley comes off first, then the plastic cover and then the crank sprocket.

you need a special tool to stop the crank turning when you loosen the 22mm bolt to take the crank pulley off and then a puller (maybe) to get the crank sprocket off.
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Old Jan 29, 2003 | 12:14 AM
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use a couple of pry bars but make sure you do not break the crank sensor pick-up lugs off.I am guessing the timing belt is off,as is the crank bolt and pulley,the toothed sprocket will just be rusted onto the shaft.

I take it you are doing the oil seal?
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Old Jan 29, 2003 | 03:08 AM
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T-UK - no not doing seal, but trying to get other half of mangled/snapped woodruf key out so I can replace it and then but the crank pulley back on.

Stu/Kipax - I'm a bit confused too with all the advice on how to get the crank pulley off. I have actually got the crank pulley off and I just need to budge the crank sprocket to extract the old snapped woodruf. I'm gonna take you advice and try to get an extractor tool for this.

Everyone else - Thanks for the info anyway. (It's a bit like a bus - wait ages for some advice and shed loads come along including stuff you don't need )
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Old Jan 29, 2003 | 09:51 PM
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... a couple of pry bars works to start ... then I used a three leg puller ... but bent some steel to shape instead of the normal legs so that it would grip in the small gap behind the sprocket .. i did break the lugs .. but the sprocket is about 20 quid + vat from Subaru .... b*st>rd of a job ... do the oil seal while you are there! good luck
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Old Jan 29, 2003 | 11:18 PM
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Did my cambelt a couple of months ago on a 94 WRX easy peasie... Uses a U bolt in the two holes and a bar through the loop and had my son (14) hold the bar (it was a 18in cold chisel) whilst I applied the ignorance to the bolt.. No problemo The whole job took about 5 hours including rad removal and flushing etc...

[Edited by ibm380d - 1/29/2003 11:20:45 PM]
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