Notices
Projects For Serious DIY Car Projects

DIY 550bhp 2.5 STI V3 Type R

Thread Tools
 
Search this Thread
 
Old 05 March 2010, 09:20 PM
  #541  
Marx Mcrae
Scooby Regular
iTrader: (4)
 
Marx Mcrae's Avatar
 
Join Date: May 2003
Location: Doncaster, UK
Posts: 2,567
Likes: 0
Received 0 Likes on 0 Posts
Default

Think your the only guy I know that can fall in ****e and come out smelling of roses!!!!
Old 07 March 2010, 01:10 PM
  #542  
dazdavies
Scooby Regular
Thread Starter
iTrader: (22)
 
dazdavies's Avatar
 
Join Date: Oct 2000
Location: N/A
Posts: 7,061
Received 82 Likes on 46 Posts
Default

Finally got a proper gearbox on the car yesterday. It will need to be lowered when I get a new reverse cable and the missing part of the linkage. Atleast it's on the car and I have some more room cleared in the garage.







Old 07 March 2010, 04:37 PM
  #543  
dazdavies
Scooby Regular
Thread Starter
iTrader: (22)
 
dazdavies's Avatar
 
Join Date: Oct 2000
Location: N/A
Posts: 7,061
Received 82 Likes on 46 Posts
Default

Next job was to get yesterday's purchase which was Gazza's old roll cage (cheers mate) trial fitted.

Firstly I assembled it outside of the car so I knew where everything went and then I did it inside the car so that I know where to weld the blocks for the feet of the cage.

One thing to note was that I had a similar cage to this in my four door and that was an absolute bitch to fit. This my comparsion was a doddle. The longer single door makes things much much easier for getting the back part of the cage in.

Assembled out of the car first







Inside the car, bizarrely I'll have to take about two inches out of the door bars to get them to fit in mine. I guess this is just a consequence of it locating slightly differently in mine.

Any way it's now in and gives me a good idea of where I need to be welding and drilling.










Old 07 March 2010, 06:36 PM
  #544  
beef-on-the-bone
Scooby Regular
iTrader: (5)
 
beef-on-the-bone's Avatar
 
Join Date: Jun 2006
Location: newquay
Posts: 6,880
Likes: 0
Received 0 Likes on 0 Posts
Default

staying black???
Old 07 March 2010, 07:58 PM
  #545  
dazdavies
Scooby Regular
Thread Starter
iTrader: (22)
 
dazdavies's Avatar
 
Join Date: Oct 2000
Location: N/A
Posts: 7,061
Received 82 Likes on 46 Posts
Default

Yes it shall be staying black.
Old 07 March 2010, 08:09 PM
  #546  
asimo
Scooby Regular
 
asimo's Avatar
 
Join Date: May 2009
Location: slovakia
Posts: 41
Likes: 0
Received 0 Likes on 0 Posts
Default

@ dazdavies.. I HATE U!.. what a nice car.. oh.. and is the dash flocked? are is it good? no problems with it?
Old 15 March 2010, 05:34 PM
  #547  
STI_Baly
Scooby Regular
iTrader: (23)
 
STI_Baly's Avatar
 
Join Date: Feb 2008
Location: My Workshop, Kent
Posts: 2,588
Likes: 0
Received 1 Like on 1 Post
Default

Well done on that find Daz, indeed a bargain.....Motors looking good and it will be good to see P2 and yours completed.
Old 15 March 2010, 09:47 PM
  #548  
super_ted
Scooby Regular
iTrader: (30)
 
super_ted's Avatar
 
Join Date: Dec 2008
Location: Oxfordshire
Posts: 2,602
Likes: 0
Received 0 Likes on 0 Posts
Default

looking good. keep the cage black, its a nice contrast.
Old 22 March 2010, 08:57 PM
  #549  
dazdavies
Scooby Regular
Thread Starter
iTrader: (22)
 
dazdavies's Avatar
 
Join Date: Oct 2000
Location: N/A
Posts: 7,061
Received 82 Likes on 46 Posts
Default

Finally sorted the linkage issues out.

I purchase a second hand complete linkage (cheers Adz) and this solved all issues.

No need for washers to space it out and this one didnt have a busted reverse cable so that's another job that can be scrubbed off the to do list. I think most of my problems were caused by the incomplete linkage and then the wrong orientation of some of the linkage fittings.

Anyway all sorted and it appears that all gears can be selected without issue, even the reverse lock works
Old 23 March 2010, 06:34 PM
  #550  
stevebt
Scooby Regular
iTrader: (8)
 
stevebt's Avatar
 
Join Date: Sep 2002
Posts: 16,732
Received 33 Likes on 19 Posts
Default

That looks like a bolt in cage, as I fancy one of those babies for mne.
Old 23 March 2010, 07:12 PM
  #551  
dazdavies
Scooby Regular
Thread Starter
iTrader: (22)
 
dazdavies's Avatar
 
Join Date: Oct 2000
Location: N/A
Posts: 7,061
Received 82 Likes on 46 Posts
Default

It is Steve,

It's a Safety Devices one. Much better quality than the OMP one I had in my UK four door. Easier to fit too.
Old 23 March 2010, 07:30 PM
  #552  
stevebt
Scooby Regular
iTrader: (8)
 
stevebt's Avatar
 
Join Date: Sep 2002
Posts: 16,732
Received 33 Likes on 19 Posts
Default

Safety device ones are a fortune over the omp. When you get tired of that and want a welded in one

I haven't seen any pictures of the harnesses your gonna use
Old 23 March 2010, 07:40 PM
  #553  
dazdavies
Scooby Regular
Thread Starter
iTrader: (22)
 
dazdavies's Avatar
 
Join Date: Oct 2000
Location: N/A
Posts: 7,061
Received 82 Likes on 46 Posts
Default

I doubt this would fit yours Steve, although I could be wrong.

Haven't got harnesses yet. I'm probably going to get some Sabelt ones like I had before albeit in red this time around.
Old 03 April 2010, 10:24 PM
  #554  
dazdavies
Scooby Regular
Thread Starter
iTrader: (22)
 
dazdavies's Avatar
 
Join Date: Oct 2000
Location: N/A
Posts: 7,061
Received 82 Likes on 46 Posts
Default

Finally now that all the dummy engine building and pipework routing has been done I have been able to give the engine bay a proper painting session.

Base coat and two pack lacquer.











Old 03 April 2010, 10:39 PM
  #555  
scoobyschef
Scooby Regular
iTrader: (6)
 
scoobyschef's Avatar
 
Join Date: May 2006
Location: on the way to 450
Posts: 979
Likes: 0
Received 0 Likes on 0 Posts
Default

fantastic thread daz, detail 100%, ill be in contact this time next year for you to do a project on mine if your interested

jim
Old 03 April 2010, 11:00 PM
  #556  
andyscoobym3
Scooby Regular
iTrader: (11)
 
andyscoobym3's Avatar
 
Join Date: Nov 2007
Location: 2.1cdb, gt30 billet, syvecs
Posts: 1,081
Likes: 0
Received 3 Likes on 2 Posts
Default

are you using this car for track daz ?
i am just curious on your side exit exhaust, as i realy struggled passing db levels at tracks with my side exit, i found it very hard to find a box that would give me ground clearance aswel as making the car quiet enough, i have opted for the easier option now and got 96db
Old 03 April 2010, 11:10 PM
  #557  
dazdavies
Scooby Regular
Thread Starter
iTrader: (22)
 
dazdavies's Avatar
 
Join Date: Oct 2000
Location: N/A
Posts: 7,061
Received 82 Likes on 46 Posts
Default

Originally Posted by scoobyschef
fantastic thread daz, detail 100%, ill be in contact this time next year for you to do a project on mine if your interested

jim
Would be glad to Jim.

I think once i've got mine, Clive's P2 and 1 other out of the way I'm going to start offering to do builds on a regular basis. It would be a nice way to spend my time and earn some cash

Feel free to get in touch when you're ready
Old 04 April 2010, 12:08 AM
  #558  
dazdavies
Scooby Regular
Thread Starter
iTrader: (22)
 
dazdavies's Avatar
 
Join Date: Oct 2000
Location: N/A
Posts: 7,061
Received 82 Likes on 46 Posts
Default

Originally Posted by andyscoobym3
are you using this car for track daz ?
i am just curious on your side exit exhaust, as i realy struggled passing db levels at tracks with my side exit, i found it very hard to find a box that would give me ground clearance aswel as making the car quiet enough, i have opted for the easier option now and got 96db
I plan to Andy,

I only decided to go this route after I heard the Banana as I was so suprised how quiet that is. The Box I have is well packed. I'm fortunate in that one of my best mates has a stainless steel exhaust business. He has all the gear including proper pipe bending machines. So worse case scenario is that I have a rear exit exhaust made with an additional silencer.

I'll have to see what it's like when it finally bursts into life.
Old 04 April 2010, 12:18 AM
  #559  
andyscoobym3
Scooby Regular
iTrader: (11)
 
andyscoobym3's Avatar
 
Join Date: Nov 2007
Location: 2.1cdb, gt30 billet, syvecs
Posts: 1,081
Likes: 0
Received 3 Likes on 2 Posts
Default

sounds good
Old 04 April 2010, 01:29 AM
  #560  
Fai17
Scooby Regular
iTrader: (2)
 
Fai17's Avatar
 
Join Date: Jan 2008
Location: MY 10s blobeye 10.87@132 2.35/TO4Z next
Posts: 1,447
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by dazdavies
I plan to Andy,

I only decided to go this route after I heard the Banana as I was so suprised how quiet that is. The Box I have is well packed. I'm fortunate in that one of my best mates has a stainless steel exhaust business. He has all the gear including proper pipe bending machines. So worse case scenario is that I have a rear exit exhaust made with an additional silencer.

I'll have to see what it's like when it finally bursts into life.
I can't to hear mine too daz...not long to go now!
Old 04 April 2010, 11:12 AM
  #561  
eureka
Scooby Regular
iTrader: (1)
 
eureka's Avatar
 
Join Date: Apr 2008
Posts: 369
Likes: 0
Received 0 Likes on 0 Posts
Default

looking nice daz
such a feeling when it finally comes to life !!!!!!!!!!
Old 06 April 2010, 09:11 PM
  #562  
dazdavies
Scooby Regular
Thread Starter
iTrader: (22)
 
dazdavies's Avatar
 
Join Date: Oct 2000
Location: N/A
Posts: 7,061
Received 82 Likes on 46 Posts
Default

Now that I have a roll cage I've had to move the gauges because they will no longer be able to be located on the A pillar.

This is where my dilema began. As I have a 97 pre facelift car my options were limited as there were no pods on the market that would be a good fit.

The fact that they are 60mm gauges also complicated the matter.

Anyway long story short I found some holders on ebay that gave me several mounting options.

I decided to go with an on dash mounting method. There were several ways I could have done this but the way I eventually have was reasonably difficult. I had to mount each gauge seperately, line them up which was a nightmare. I had to drill the dash and finally I wanted to hide all the wires from sight.

2 days solid and this is the finished article.























Old 06 April 2010, 09:49 PM
  #563  
beef-on-the-bone
Scooby Regular
iTrader: (5)
 
beef-on-the-bone's Avatar
 
Join Date: Jun 2006
Location: newquay
Posts: 6,880
Likes: 0
Received 0 Likes on 0 Posts
Default

gauges work a treat!!!
Old 06 April 2010, 10:15 PM
  #564  
stevebt
Scooby Regular
iTrader: (8)
 
stevebt's Avatar
 
Join Date: Sep 2002
Posts: 16,732
Received 33 Likes on 19 Posts
Default

Daz most of the copy defi style tripple gauge pods have flat bottoms so you could easily fit on on your dash as you would of had to drill the dash to get the gauges you have now.
Old 06 April 2010, 10:22 PM
  #565  
dazdavies
Scooby Regular
Thread Starter
iTrader: (22)
 
dazdavies's Avatar
 
Join Date: Oct 2000
Location: N/A
Posts: 7,061
Received 82 Likes on 46 Posts
Default

All the ones I've seen are slightly curved or for the 99 dash top box.

To get that on properly I'd have had to take the dash out to enable me to drill all round it. I really couldn't be arsed with that. Besides I quite like how these have turned out
Old 06 April 2010, 10:34 PM
  #566  
Jamz_
Scooby Regular
iTrader: (12)
 
Jamz_'s Avatar
 
Join Date: Jan 2009
Location: Co. Durham
Posts: 2,291
Likes: 0
Received 0 Likes on 0 Posts
Default

Are you running an auto box?
Old 06 April 2010, 11:05 PM
  #567  
dazdavies
Scooby Regular
Thread Starter
iTrader: (22)
 
dazdavies's Avatar
 
Join Date: Oct 2000
Location: N/A
Posts: 7,061
Received 82 Likes on 46 Posts
Default

Originally Posted by Jamz_
Are you running an auto box?
What on earth makes you say that?

I've got a JDM Six Speed.
Old 06 April 2010, 11:32 PM
  #568  
Jamz_
Scooby Regular
iTrader: (12)
 
Jamz_'s Avatar
 
Join Date: Jan 2009
Location: Co. Durham
Posts: 2,291
Likes: 0
Received 0 Likes on 0 Posts
Default



Just the green thing in the middle of the clocks, is that not usually where the Drive/Park/1/2 gear indicator is usually?
Old 06 April 2010, 11:38 PM
  #569  
dazdavies
Scooby Regular
Thread Starter
iTrader: (22)
 
dazdavies's Avatar
 
Join Date: Oct 2000
Location: N/A
Posts: 7,061
Received 82 Likes on 46 Posts
Default

Ahhh, right got ya. It's a Type R that's the DCCD display.
Old 06 April 2010, 11:41 PM
  #570  
Brun
Scooby Senior
 
Brun's Avatar
 
Join Date: Apr 2002
Location: Harrogate
Posts: 14,229
Likes: 0
Received 5 Likes on 5 Posts
Default

Is it not the diff position light?


Quick Reply: DIY 550bhp 2.5 STI V3 Type R



All times are GMT +1. The time now is 07:14 PM.