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Old 27 December 2008, 01:29 AM
  #61  
STI_Baly
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Arghhh steve i was hoping for some pics of this engine at the bottom of this page....so where are they ?? hehe
Old 27 December 2008, 12:43 PM
  #62  
SkullFudge
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Looking good Steve. Powder coated pipework looks great
Old 27 December 2008, 08:16 PM
  #63  
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Originally Posted by STI_Baly
Arghhh steve i was hoping for some pics of this engine at the bottom of this page....so where are they ?? hehe
I'm in sharm at the moment so I can't check my email to see if chy has emailed me the pictures ??? But I'm sure steven was saying Chy still has the block Good things come to those who wait
Old 18 February 2009, 08:47 AM
  #64  
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Update:

I managed to spend some time on it last night, not as much progress as i wanted to, but progress is progress.

Basically collected the block from Chy, and then set about getting everything ready for the heads to go on.

Hit a snag in that one of the new head studs would only wind into the block so far, the other 5 on the LH head would all bottom out easily, where as this one, was some 9.5mm short of bottoming out.

I did ask for the threads on the block to be checked and cleaned as i wasnt happy when i removed the previous stretched headstuds. It seams there was an oversight here.

Anyway after over an hour of faffing out with a fine pick and winding the stud in and out, progressively further, it finally sat at the same height as the other 5.

So, I left it with the left hand side head on, torqued up and ready for the rocker covers to go on. The heads have been redone by Paul at zen, with new Supertech valves, and reshimmed for the new cams.

Steve has pictures he can post up, i had my two little helpers with me, so excuse some of the quality and lack of progress.
Old 18 February 2009, 06:23 PM
  #65  
stevebt
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Here are the pictures

























Old 18 February 2009, 06:57 PM
  #66  
JP4
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Originally Posted by P20SPD
Basically collected the block from Chy, and then set about getting everything ready for the heads to go on.
Now there's a name I recognise! I hear Chy uis the bus when it comes to blocks and rebuilds.
Old 22 February 2009, 01:24 PM
  #67  
stevebt
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Here are some updated pictures of the progress







Old 22 February 2009, 09:12 PM
  #68  
Jolly Green Monster
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nice one..

Simon
Old 23 February 2009, 01:40 AM
  #69  
Fai17
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Nice one..steve
Old 23 February 2009, 10:06 AM
  #70  
dazdavies
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Is that an ACT clutch I can spot in the background?

What are they like? Any good?
Old 23 February 2009, 06:53 PM
  #71  
stevebt
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Originally Posted by dazdavies
Is that an ACT clutch I can spot in the background?

What are they like? Any good?
It is an ACT clutch and it has been faultless. Until work picks up I'll just have to stick with it. I ordered another one from the USA to cope and work with my pressure plate. It supposedly can handle 650lbs so I should be ok and it was only £180 delivered
Old 23 February 2009, 07:16 PM
  #72  
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Thanks Steve,

I am considering one of these before I have to pay silly money for twin plate.
Old 23 February 2009, 07:47 PM
  #73  
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I already had an ACT clutch but with a heavy duty pressure plate, my clutch was only good enough for 550lbs which I didn't think would be sufficent. There are Xtreme pressure plates you can get with the same clutch I have and it increases the torque load to 720lbs but it then says the pedal feel is hard whereas with mine I don't think its too bad. I originally bought my 1st ACT clutch from a trader on NASIOC
Old 23 February 2009, 08:20 PM
  #74  
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There's plenty on Ebay been looking at something like this.

eBay Motors: ACT CLUTCH KIT 6 PUCK SUBARU BAJA 03-05 SB3-HDG6 (item 230312374779 end time Mar-04-09 17:59:00 PST)

Last edited by dazdavies; 23 February 2009 at 08:22 PM.
Old 23 February 2009, 08:30 PM
  #75  
stevebt
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Thats virtually exactly what I have only mine is rated to 650lbs
Old 23 February 2009, 09:33 PM
  #76  
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Originally Posted by stevebt
Thats virtually exactly what I have only mine is rated to 650lbs
Yeah yours is the six speed version,(240mm) the one I've posted is the 230mm five speed version.
Old 24 February 2009, 12:56 AM
  #77  
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Who welded the plates on your sump?
Old 24 February 2009, 08:21 AM
  #78  
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No progress yesterday, too busy at work. Probably no progress tonight either
Ordered some parts on Friday and yesterday, so fingers crossed they should arrive today, then i can finish the long block build, and get the engine back in.

Some late nights coming up towards the back end of the week!
Old 24 February 2009, 06:43 PM
  #79  
stevebt
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Originally Posted by Fai17
Who welded the plates on your sump?

Its a baffled sump from AS performance.
Old 28 February 2009, 02:20 PM
  #80  
stevebt
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Here is the car being dropped off today at ZEN performance for mapping

Old 01 March 2009, 04:38 AM
  #81  
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Hope it all goes OK for you Steve!
Old 01 March 2009, 05:26 AM
  #82  
stevebt
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The last I heard from steven it was either maxing out my injectors or my fuel pump and was only making 544bhp @ 1.75bar. They worked late on it so I don't know if they managed to get any more???

Just noticed this picture in my phone. injectors are maxed out!




Last edited by stevebt; 01 March 2009 at 06:22 AM.
Old 01 March 2009, 09:19 AM
  #83  
bigarf
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did you not have to run the engine in before having it mapped.
Old 01 March 2009, 09:30 AM
  #84  
stevebt
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The car was run in on the dyno, it had only had new rods and bearings so its not like it was a brand new rebuild???
Old 01 March 2009, 09:46 AM
  #85  
beef-on-the-bone
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thought the running in was more to look after the pistons and bores?!?!?
Old 01 March 2009, 10:12 AM
  #86  
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Steve, picture on its way.

It had new rods, ebarings and rings. We run it in on the dyno doing roughly 40 ish miles mixing load etc, then oil change for better oil, and start to push it. This is the way i prefer to run engines in, running in softly, i think they are more at risk of oil consumption IMO.

Steve, you had better learn to hold the steering wheel good and firm, this is going to be an animal on the road. I think you will have full boost way before 4000rpm.

Huge thanks to Paul for the late night dedication to get it right for the circumstances.

Bigger injectors needed.

Steven
Old 01 March 2009, 11:56 AM
  #87  
stevebt
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Huge thanks to both of you for working so late Looking forward to the new injectors and over 600bhp
Old 01 March 2009, 12:01 PM
  #88  
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here is the proper scanned version

Old 01 March 2009, 12:16 PM
  #89  
Fai17
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oh i like that Steve..

What pump and injectors are you using?
Old 01 March 2009, 12:23 PM
  #90  
stevebt
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its the bosch 404 pump and they are 740cc deutchweks injectors. Its just a pity they have limited the cars power. But I get to drive the car with 50 of each more than what I had before and in a month or so I will get to drive it with another 50 of each more


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