wagon fettle
Pretty sure its 9.5mm tape. Can run a couple off for you and post next week if you like. Can't imagine there being that much more to them then that.
Joined: Apr 2005
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From: Newcastle. 330bhp-289lb/ft @ 1bar boost - 12.4s @ 105mph
You going to try and get it off the clock, Ian?
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Joined: Nov 2003
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From: in the woods...........555 Wagon Sqn
Thanks chaps, what I really want it a 180mph sticker set, I wonder if i can swap the clocks around from the standard sti clocks I have 

Lol Micky I got round to the h of mph on the standard 160mph UK clock set but I don't think my ring would deal with 280mph


Lol Micky I got round to the h of mph on the standard 160mph UK clock set but I don't think my ring would deal with 280mph

Joined: Apr 2005
Posts: 11,778
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From: Newcastle. 330bhp-289lb/ft @ 1bar boost - 12.4s @ 105mph
Ian, I think you should be able to swap the speedometer over, you would need to swap the whole unit, not just the fascia I would imagine.
It will give you something to do when you've opened your presents tomorrow, mate.
Merry Christmas, have a good un.
It will give you something to do when you've opened your presents tomorrow, mate.

Merry Christmas, have a good un.
Thread Starter
Joined: Nov 2003
Posts: 13,356
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From: in the woods...........555 Wagon Sqn
I've sorted some rotated pipework out now too so will be running a GT30
Thread Starter
Joined: Nov 2003
Posts: 13,356
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From: in the woods...........555 Wagon Sqn
won't get a look in today though or I will be killed 
Hope you are having a good day matie
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Joined: Nov 2003
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From: in the woods...........555 Wagon Sqn
A few more bits...
Diff brace from Steven;

Sytec filter from Rob;

Going to pick up the DCCD centre diff and transfer case next week so once they have been shipped up to GR Performance gearbox can finally be built...well if Banny has stopped hogging all of Gazza's time
Engine build is going well, just need to source an oil squirter as one of mine is jammed open for the bottom end. Heads are now ready to be assembled, hope to have some pics in the near future from Mo
New target is to do some of the running in miles on a trip up to Markam 30-130 day...we shall see how that goes!
Diff brace from Steven;

Sytec filter from Rob;

Going to pick up the DCCD centre diff and transfer case next week so once they have been shipped up to GR Performance gearbox can finally be built...well if Banny has stopped hogging all of Gazza's time

Engine build is going well, just need to source an oil squirter as one of mine is jammed open for the bottom end. Heads are now ready to be assembled, hope to have some pics in the near future from Mo

New target is to do some of the running in miles on a trip up to Markam 30-130 day...we shall see how that goes!
Hi Ian looking very good this diff brace,similar Sytec filter we are want use for Swirl pot,but we are decide don't go with Swirl pot setup...
DCCD transfer case,wish we are know on start we would go too with DCCD transfer case.
Good luck with your new target and hope so see you on Marham 30-130
Jura
DCCD transfer case,wish we are know on start we would go too with DCCD transfer case.
Good luck with your new target and hope so see you on Marham 30-130
Jura
Thread Starter
Joined: Nov 2003
Posts: 13,356
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From: in the woods...........555 Wagon Sqn
Thanks Jura
The swirl pot set up is all going to sit in the engine bay, had fuel cut issues a few times on both track and road so want to take the chance to eliminate that horrible experience.
Still have to sort out the drop gears on my P1 diff for the DCCD so at least you did yours the less painful way
The swirl pot set up is all going to sit in the engine bay, had fuel cut issues a few times on both track and road so want to take the chance to eliminate that horrible experience.Still have to sort out the drop gears on my P1 diff for the DCCD so at least you did yours the less painful way
Thread Starter
Joined: Nov 2003
Posts: 13,356
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From: in the woods...........555 Wagon Sqn
Got a few more bits sorted; DCCD 752 box as I need the centre diff and transfer case, 3.9 Sport rear diff and some RCM ceramic coated pipework 
Diff swap today; I need to remove the plated LSD from my P1 diff and put it in the Sport diff to use the 3.9 final drive...
Probably been better idea to drain it before sending

Drained via the patented two brick

P1 diff came apart with no issues and here is the important bit

Shame the Sport diff didn't...one of the bolts that hold the side plates on snapped, so will be off to weld a nut on it some time this week. You can see the wafer thin OE Sport diff in the background too.

Diff swap today; I need to remove the plated LSD from my P1 diff and put it in the Sport diff to use the 3.9 final drive...
Probably been better idea to drain it before sending


Drained via the patented two brick


P1 diff came apart with no issues and here is the important bit

Shame the Sport diff didn't...one of the bolts that hold the side plates on snapped, so will be off to weld a nut on it some time this week. You can see the wafer thin OE Sport diff in the background too.
Thread Starter
Joined: Nov 2003
Posts: 13,356
Likes: 58
From: in the woods...........555 Wagon Sqn
Thread Starter
Joined: Nov 2003
Posts: 13,356
Likes: 58
From: in the woods...........555 Wagon Sqn
Last few bits brought for the engine now; gasket set for the heads, newage cam timing trigger (thanks to Cathy at Advanced Automotive), misc seals/gaskets for the bottom end, a 12mm Cossie oil pump and a replacement oil squirter as one was stuck open (thanks to Mr Forrest).
Mo has completed the bottom end dummy build and ordered the ACL Race bearings so ready to go...bar one final clean and me finding the oil and water pump fixings I put somewhere.
Supertech one piece valves also paid for, head work is done bar drilling them out for the 14mm headstuds.
Centre diff and transfer case now separated from the 752 'box and wrapped up to wait for my PPG 'box. Gazza has been busy with Bannys' and MattRs' beasts but they are both running bar final maps so hopefully my 'box will be built in the very near future. He is also helping me out with the last two connectors I need for my AVCS loom...off his old Evo no less
A bit of scope creep going on just for a change...can you guess where this is going; RA dash with a cubby hole instead of the airbag arrived today;
Mo has completed the bottom end dummy build and ordered the ACL Race bearings so ready to go...bar one final clean and me finding the oil and water pump fixings I put somewhere.

Supertech one piece valves also paid for, head work is done bar drilling them out for the 14mm headstuds.
Centre diff and transfer case now separated from the 752 'box and wrapped up to wait for my PPG 'box. Gazza has been busy with Bannys' and MattRs' beasts but they are both running bar final maps so hopefully my 'box will be built in the very near future. He is also helping me out with the last two connectors I need for my AVCS loom...off his old Evo no less

A bit of scope creep going on just for a change...can you guess where this is going; RA dash with a cubby hole instead of the airbag arrived today;
Last few bits brought for the engine now; gasket set for the heads, newage cam timing trigger (thanks to Cathy at Advanced Automotive), misc seals/gaskets for the bottom end, a 12mm Cossie oil pump and a replacement oil squirter as one was stuck open (thanks to Mr Forrest).
Mo has completed the bottom end dummy build and ordered the ACL Race bearings so ready to go...bar one final clean and me finding the oil and water pump fixings I put somewhere.
Supertech one piece valves also paid for, head work is done bar drilling them out for the 14mm headstuds.
Centre diff and transfer case now separated from the 752 'box and wrapped up to wait for my PPG 'box. Gazza has been busy with Bannys' and MattRs' beasts but they are both running bar final maps so hopefully my 'box will be built in the very near future. He is also helping me out with the last two connectors I need for my AVCS loom...off his old Evo no less
A bit of scope creep going on just for a change...can you guess where this is going; RA dash with a cubby hole instead of the airbag arrived today;

Mo has completed the bottom end dummy build and ordered the ACL Race bearings so ready to go...bar one final clean and me finding the oil and water pump fixings I put somewhere.

Supertech one piece valves also paid for, head work is done bar drilling them out for the 14mm headstuds.
Centre diff and transfer case now separated from the 752 'box and wrapped up to wait for my PPG 'box. Gazza has been busy with Bannys' and MattRs' beasts but they are both running bar final maps so hopefully my 'box will be built in the very near future. He is also helping me out with the last two connectors I need for my AVCS loom...off his old Evo no less

A bit of scope creep going on just for a change...can you guess where this is going; RA dash with a cubby hole instead of the airbag arrived today;

Nice progress Ian,looking forward for more pics
You are looking for to flock your dash as well,will look very nice
Jura
Absolutely awe inspiring thread.. but makes me and my Budget GL Wagon look quite sad..LOL... Incredible car mate and what a fantastic amount of work.. nice to see someone else who would rather tackle stuff themself than farm it out... Top man
Thread Starter
Joined: Nov 2003
Posts: 13,356
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From: in the woods...........555 Wagon Sqn
<waits patiently for Granby et al to confirm that point
>
I personally would get a different fuel filter, I had a Sytec one which looked identical to yours with a paper element pre rails. When mapping after 500 miles or so with a brand new Sytec filter, Andy F mentioned at the top end, when he added fuel the results were not as expected, probably due to the small size not being able to cope at full flow when even slightly blocked up. He suggested replacing it. My next visit to Andy was another 500 miles later, but this time with an OEM fuel filter, this time he mentioned that when he added fuel it did what he expected.
Thread Starter
Joined: Nov 2003
Posts: 13,356
Likes: 58
From: in the woods...........555 Wagon Sqn
I personally would get a different fuel filter, I had a Sytec one which looked identical to yours with a paper element pre rails. When mapping after 500 miles or so with a brand new Sytec filter, Andy F mentioned at the top end, when he added fuel the results were not as expected, probably due to the small size not being able to cope at full flow when even slightly blocked up. He suggested replacing it. My next visit to Andy was another 500 miles later, but this time with an OEM fuel filter, this time he mentioned that when he added fuel it did what he expected.
Last edited by trails; Feb 12, 2012 at 01:05 AM.
Thread Starter
Joined: Nov 2003
Posts: 13,356
Likes: 58
From: in the woods...........555 Wagon Sqn
A couple of bits done; clocks swapped over as I've sold the rare 10k rev limit clocks on


A trip to Roland Alsop today to drop some bits off with the infamous Motec Mo and take my new whip for its first sunshine drive...such a nice colour (hairdresser comments left at the door please)

Mo sorting through my miscellaneous fixings box!

Mo also gave me the balancing sheet for my crank...that'll do I think

Sent off my Type R gearset to Gaz at GR Performance too as I didn't have a half ton press to disassemble it with and he needs to replace a damaged selector before he builds the box
Broken selector...


A trip to Roland Alsop today to drop some bits off with the infamous Motec Mo and take my new whip for its first sunshine drive...such a nice colour (hairdresser comments left at the door please)


Mo sorting through my miscellaneous fixings box!

Mo also gave me the balancing sheet for my crank...that'll do I think


Sent off my Type R gearset to Gaz at GR Performance too as I didn't have a half ton press to disassemble it with and he needs to replace a damaged selector before he builds the box
Broken selector...
Last edited by trails; Feb 23, 2012 at 05:25 PM.
Still not finished this?
It'd better go well when you get round to pulling your finger out.....

Is that a box of broken gearbox bits from your Clio
It'd better go well when you get round to pulling your finger out.....

Is that a box of broken gearbox bits from your Clio
Last edited by BLU; Feb 23, 2012 at 05:29 PM.
Thread Starter
Joined: Nov 2003
Posts: 13,356
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From: in the woods...........555 Wagon Sqn

It's a hoot to drive, love the colour too it has a lovely pearl pop to it. It will look awesome to next the wagon when its painted too








I'll do my best