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Old Apr 9, 2019 | 10:12 AM
  #61  
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Originally Posted by Rusti
Did you stick with 11mm studs or go bigger?

I am thinking of just going for uprated 11mm as with the right ones they should be good for about 450 bhp
Yep, uprated 11mm on mine. Perfectly fine for 450bhp.
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Old Apr 9, 2019 | 10:12 AM
  #62  
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I know a lot of people have recommended getting a baffled sump done as well, however I know for a fact I will need a new clutch so would rather put the money into that and a lightened fly wheel and do the sump at a later date if I do track it.
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Old Apr 9, 2019 | 10:13 AM
  #63  
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Baffled sump isn't essential.
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Old Apr 11, 2019 | 10:39 AM
  #64  
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Yesterday I made the 7 hour round trip to ET, Allan showed me round and there are some serious builds going on at the moment, meanwhile in the car park my hatch was busy squaring up to a very quick P1

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Old Apr 11, 2019 | 01:35 PM
  #65  
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Might just be the angle but your hatch looks huge compared to the P1.
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Old Apr 11, 2019 | 01:51 PM
  #66  
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I think angle comes into play but modern cars are huge, you put the new Focus RS next to that cossie and it will dwarf it!
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Old Apr 11, 2019 | 01:54 PM
  #67  
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Year I guess, you just don't think about it until the are side by side like that. I mean you could probably use the hatch sti as a daily and get the whole family in there, no chance of that in a p1.

I didn't spot that. Is that a Sierra cosworth 500?
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Old Apr 11, 2019 | 01:59 PM
  #68  
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Escort Cosworth, its not standard either
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Old Apr 11, 2019 | 02:10 PM
  #69  
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Looks the same as the one that turns up in the mechanics opposite me every year for its trip out the garage and a service.

That one certainly isn't standard either, he has a few fast cars come in, a 600bhp Nissan GTR is a real monster, but he says that escort cosworth scares the crap out of him every time he road tests.

Last edited by Fishbowlhead; Apr 11, 2019 at 02:11 PM.
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Old Apr 23, 2019 | 12:52 PM
  #70  
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Whilst the scoob is at ET I needed a run around as its my daily, came home with a bit of NA fun

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Old Jul 4, 2019 | 12:44 PM
  #71  
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I have been bad at updating this recently, mainly because the car has been at Engine Tuner since April.


Originally the car went in to have a re-build as a byproduct of impending head gasket failure, however once Alan and the team started stripping her down it turned out she was already forged!!!!

Oh I said, massively confused?


From what they could tell the rebuild was not done particularly well, drop in pistons and everything was massively over torqued including the RCM head gasket hence the leak.


After consulting with Alan we decided to go ahead with a full rebuild and get her up to the right standard.


This included:


New Mahle pistons
Closed deck plate
ACL bearings
RCM head gaskets
ARP headstuds - from original build
Williams Racing rods – from original build
Secondary air pump delete
New water pump
RCM belt kit


I also added
RCM timing belt guide
RCM fuel pump
3-port boost solenoid
Competition stage 2 clutch
Goodridge braided hoses



Picking up the car



Out with the old



Closed deck plate



Now I am currently in the process of running her in, I have another 100 miles before a mineral oil change.

Last edited by Rusti; Jul 4, 2019 at 03:16 PM.
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Old Jul 4, 2019 | 02:29 PM
  #72  
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Should be good, nice to see another silver hatch under development

Mine will be back down there later in the month for more goodies.
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Old Jul 5, 2019 | 08:46 AM
  #73  
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Hello bud. Really pleased you've finally got it back and you know with an ET build it will be perfect. Cracking job and nice spec.
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Old Jul 5, 2019 | 10:24 AM
  #74  
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Thanks Andy, cant wait to get her back for Martyn to map her, I have to say she already feels better. 100 miles till oil change, not that I'm counting them down
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Old Jul 5, 2019 | 12:44 PM
  #75  
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hahaha. You need to go for a few drives this weekend to get that 100 miles done! I'd be itching to get it mapped now if it were me.
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Old Jul 6, 2019 | 08:55 AM
  #76  
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Originally Posted by Rusti
I have been bad at updating this recently, mainly because the car has been at Engine Tuner since April.


Originally the car went in to have a re-build as a byproduct of impending head gasket failure, however once Alan and the team started stripping her down it turned out she was already forged!!!!

Oh I said, massively confused?


From what they could tell the rebuild was not done particularly well, drop in pistons and everything was massively over torqued including the RCM head gasket hence the leak.


After consulting with Alan we decided to go ahead with a full rebuild and get her up to the right standard.


This included:


New Mahle pistons
Closed deck plate
ACL bearings
RCM head gaskets
ARP headstuds - from original build
Williams Racing rods – from original build
Secondary air pump delete
New water pump
RCM belt kit


I also added
RCM timing belt guide
RCM fuel pump
3-port boost solenoid
Competition stage 2 clutch
Goodridge braided hoses



Picking up the car



Out with the old



Closed deck plate



Now I am currently in the process of running her in, I have another 100 miles before a mineral oil change.




this is really said.

It's just chat I keep going on about on the FB group.

People are saying.. buy a forged car.. don't by a standard one.

This just goes to show.... you suspected a HG problem... then find out it was forged anyway... not well done either.

then have to have the previous work all re done.

Just goes to show a 'forged' car ca still have problems!!!
Albeit you don't know it was forged but the person who sold it will have done.



at least you now know it's done properly and you can be happy with it.

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Old Jul 9, 2019 | 08:29 AM
  #77  
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Couldnt agree more, and as much as I love the JDM cars, for me the 2.5 lump is just better suited to me, particularly as a daily
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Old Sep 5, 2019 | 12:43 PM
  #78  
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Finally! The time has come for me to take the scoob back to ET for Martyn to do the remap. Last oil change was done a week ago so currently running on semi synth with just over 1200 miles done.

However work has happened in the meantime, the old mid-pipe has been replaced with a H&S one, and as you can see it was pretty knackered!







A fresh filter and new intake hose are also being fitted.



I finally also got around to fitting the power steering cooler, which turned out to be quite an easy job


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Old Sep 5, 2019 | 12:46 PM
  #79  
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Exciting times!
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Old Sep 5, 2019 | 12:49 PM
  #80  
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Hopefully, driving down at the weekend for the remap on Monday, the drive home should be fun
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Old Sep 6, 2019 | 11:51 AM
  #81  
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Originally Posted by Rusti
Hopefully, driving down at the weekend for the remap on Monday, the drive home should be fun
Let us know what it makes.
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Old Sep 19, 2019 | 02:16 PM
  #82  
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As promised here is the dyno print out. Martyn has done a fantastic job of mapping the car, she feels so much better than with the previous Prodrive ECU flash.

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Old Sep 19, 2019 | 04:16 PM
  #83  
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Pretty good torque too
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Old Sep 19, 2019 | 06:56 PM
  #84  
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Is your car standard apart from the rebuild ?

My 330s is forged to similar spec (no 3 port boost solenoid, but has an induction kit) so interesing to see your dyno results. You happy enough I take it ?
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Old Sep 19, 2019 | 08:23 PM
  #85  
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It's got the usual panel filter and ecutek but turbo and injectors are standard items
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Old Sep 19, 2019 | 08:25 PM
  #86  
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I am happy yes, I believe there is more there but Martyn wont push too far in place of reliability.
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Old Sep 19, 2019 | 10:15 PM
  #87  
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standard turbo? must be happy with the result my man enjoy
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Old Sep 20, 2019 | 10:52 AM
  #88  
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Thanks Raggy, yes its on the standard turbo......... for now
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Old Sep 20, 2019 | 02:56 PM
  #89  
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Originally Posted by Rusti
It's got the usual panel filter and ecutek but turbo and injectors are standard items
Originally Posted by Rusti
I am happy yes, I believe there is more there but Martyn wont push too far in place of reliability.
Similar to my mechanic.
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Old Sep 22, 2019 | 11:30 AM
  #90  
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Hi Rusti, Glad you finally have it all sorted now, give me a shout when you want to sell it .
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