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Why do four pots seize ?

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Old 24 April 2011, 11:27 PM
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dunx
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Default Why do four pots seize ?

As title, had a pal's car in bits today and one inner "pot" on both front calipers was seized !

Why ?

dunx
Old 24 April 2011, 11:30 PM
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Dirk Diggler 75
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4 pots are terrible brakes in my opinion,they just dont cut the mustard even after a refurbishment.......
Old 24 April 2011, 11:41 PM
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dunx
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Tish ! You just need to learn to corner faster
Old 24 April 2011, 11:43 PM
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Dirk Diggler 75
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Originally Posted by dunx
Tish ! You just need to learn to corner faster
Maybe, but there still poor........
Old 25 April 2011, 12:21 AM
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dunx
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But if he buys my Brembos, he'll have to buy my std STI alloys and RE-070's as well !




dunx
Old 25 April 2011, 12:26 AM
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prodriverules
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Are you selling some Brembo's Dunx?
Old 25 April 2011, 12:28 AM
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Dirk Diggler 75
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Originally Posted by dunx
But if he buys my Brembos, he'll have to buy my std STI alloys and RE-070's as well !




dunx
Brembo,proper brakes.......
Old 25 April 2011, 07:53 AM
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Originally Posted by dunx
As title, had a pal's car in bits today and one inner "pot" on both front calipers was seized !

Why ?

dunx
The chrome plating on the pistons is very thin , over the years of the pistons moving in the calipers the chrome wears off leaving the mild steel open to the elements and rusts , the rust build up tightens the gap between the piston and bore and seizes them.
Another problem with them is the top lip inside the bore also rusts , as the calipers are cast steel , there isn't a lot you can do about that , this seems to happen if the outer rubber dust seals have tears in them , or the cars are parked up and condensation gets in

This is why I started making stainless steel pistons , as these will never rust ,

Originally Posted by Dirk Diggler 75
4 pots are terrible brakes in my opinion,they just dont cut the mustard even after a refurbishment.......
I disagree , I have rallied Group N impreza's with the standard 4 pot calipers and 294mm discs with good competition pads , and the brakes have worked very well , I have a first overall in my car against a field of 100 cars , I wouldn't have done that without good brakes , its the pads that can make or break a braking system

Last edited by Godspeed Brakes; 25 April 2011 at 07:55 AM.
Old 25 April 2011, 10:42 AM
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Ian, does all the above apply to the Brembo calliper too?
Old 25 April 2011, 11:53 AM
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Originally Posted by matt-c
Ian, does all the above apply to the Brembo calliper too?
No , both the caliper bodies and the pistons are anodised aluminium , so you don't get the problems you see with the steel subaru calipers.
The only time we see sticky pistons are when you get a tear in the outer dust seal , and road grime and brake dust gets in and causes them to stick , or you get some corrosion under the pad plates which lifts them of the calipers and causes the pads to stick
Apart from that , they are fairly good

Cheers Ian
Old 25 April 2011, 06:15 PM
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dunx
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Except for the threads stripping very easily ( retaining bolts )...

dunx
Old 25 April 2011, 06:20 PM
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Originally Posted by Ian Godney
No , both the caliper bodies and the pistons are anodised aluminium , so you don't get the problems you see with the steel subaru calipers.
The only time we see sticky pistons are when you get a tear in the outer dust seal , and road grime and brake dust gets in and causes them to stick , or you get some corrosion under the pad plates which lifts them of the calipers and causes the pads to stick
Apart from that , they are fairly good

Cheers Ian
Are the dust seals easy to change? I noticed the last time i changed the pads that the seals on the inside had cracked
Old 25 April 2011, 06:37 PM
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Yeah its easily doable.All you need is reseal kit that you get from local Subaru dealer which includes new seals,rubber and lubricant.

The biggest obstical is getting rubber fixed with steal rings.....almost lost my nerves couple times
Old 26 April 2011, 09:14 AM
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Can you replace the dust covers without removing the pistons. If so can anybody advise how please. Replaced pads yesterday with some of Ians Bluestuff NDX pads and nicked one of the covers. Also managed to "wring off" off a caliper mounting bolt. (is Japanese stuff really made of cheese) Was bit a barsteward to get out
Old 26 April 2011, 11:21 AM
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Well its really straight forward job....after you havee reseal kit in your hand(it costs 20 EUR for two calipers).

Taking pistons out doest really give you any more work,just some cleaning up and applying lubricant

Some pics of my calipers.

Last edited by beliblisk; 26 April 2011 at 11:26 AM. Reason: Adding pics
Old 26 April 2011, 11:24 AM
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I think pulling off a couple of dust boots and replacing them is a lot easier than pulling out pistions and bleeding the system again + plus getting pistons back in can be tricky
Old 26 April 2011, 11:37 AM
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Yes bleeding takes time but all other doesnt.75% of the time is needed for attaching dust seals with metal rings.

Getting pistons out,cleaned,lubricating and puting back in is really easy task.
I guess you should reocnsider "full" treatment for your calipers
Old 26 April 2011, 12:17 PM
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Originally Posted by beliblisk
Well its really straight forward job....after you havee reseal kit in your hand(it costs 20 EUR for two calipers).

Taking pistons out doest really give you any more work,just some cleaning up and applying lubricant

Some pics of my calipers.
Thanks. You've done a good job with your calipers
Old 26 April 2011, 12:19 PM
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Originally Posted by scooby1929
I think pulling off a couple of dust boots and replacing them is a lot easier than pulling out pistions and bleeding the system again + plus getting pistons back in can be tricky
Thats what I was thinking. Got a kit ordered. Hopefully be here for the
weekend. Job for Friday me thinks......Nothing else happening is there?
Old 26 April 2011, 01:10 PM
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Originally Posted by prodriverules
Are you selling some Brembo's Dunx?
That's a long story... someone else chipped them working on the car.
So they are a little scuffy... BUT they come with PF discs and pads...

So cost me loads. Nobody is going to pay anything like what they are worth. So they are collecting dust with my original six speed box and diff...

One day I may build a nice Type-R

LoL

dunx
Old 26 April 2011, 01:55 PM
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What 6-speed you got now Duncan?
Old 26 April 2011, 07:37 PM
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Originally Posted by beliblisk
Yes bleeding takes time but all other doesnt.75% of the time is needed for attaching dust seals with metal rings.

Getting pistons out,cleaned,lubricating and puting back in is really easy task.
I guess you should reocnsider "full" treatment for your calipers
The dust seals for my hawk wrx dont have metal rings
Old 26 April 2011, 07:47 PM
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Originally Posted by scooby1929
The dust seals for my hawk wrx dont have metal rings

They should do , if not the wet and grime will get in and seize them , they should have a thin metal wire clip that holds the outer dust seal in place
Cheers Ian
Old 26 April 2011, 08:06 PM
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Metal rings are only thing holding dust protecting rubber to caliper....but it cant be seen until you actually almost pull piston out of the caliper hole.
Old 26 April 2011, 08:22 PM
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Hi
You can see the metal clips easily enough , they are the rings on the outer edge of the dust seals on these calipers I reconditioned



Cheers Ian
Old 27 April 2011, 06:56 AM
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Agreed,i must have mixed calipers up with my old legacy 2 pot ones
Old 25 June 2011, 09:23 AM
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When you say lubrication on the pistons, what sort of lubricant do you recommend?
Old 25 June 2011, 09:41 AM
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Usually its just the brake fluid you are using for the lubrication.
Old 26 June 2011, 10:38 PM
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The seal kits from subaru do actually come with a small pack of grease.
Old 26 July 2011, 12:51 PM
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Bit of a thread revival this one, are the seal kits any more expensive from the dealers or would I be better buying them from the likes of scoobyworx etc? Also, £77, is this the going rate for a set of 8 SS pistons?


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