Notices
Projects For Serious DIY Car Projects

***My version 2 STi project restoration and rebuild ***

Old May 23, 2017 | 04:55 PM
  #1  
b16jonc's Avatar
b16jonc
Thread Starter
Scooby Regular
 
Joined: Jan 2007
Posts: 177
Likes: 0
From: High wycombe
Arrow ***My version 2 STi project restoration and rebuild ***

So got this last week and I'm over the moon with it , it needs a little work but that said it's in amazing condition but I plan on making it 100% mint aswell as giving it a little attitude

To do list

New exedy clutch
Full cambelt kit
Oil + fluid changes
General engine bay refresh

Then the modding will start, cosmetically it won't change much but it'll be lowered on a nice set of wheels and I want at least 300bhp but for now here he is
















Reply
Old May 23, 2017 | 08:27 PM
  #2  
s450oby's Avatar
s450oby
Scooby Regular
iTrader: (13)
 
Joined: Jul 2010
Posts: 398
Likes: 0
From: hengoed
Default

Nice dude
Reply
Old May 23, 2017 | 10:08 PM
  #3  
RustRazor90's Avatar
RustRazor90
Scooby Regular
 
Joined: Mar 2016
Posts: 56
Likes: 0
From: Southampton
Default

Very nice
Reply
Old May 27, 2017 | 01:47 PM
  #4  
cookstar's Avatar
cookstar
Scooby Regular
iTrader: (6)
 
Joined: Apr 2005
Posts: 33,828
Likes: 0
From: Stroke it baby!
Default

Love it, as soon as my Type R is finished I'll be on the hunt for one of these to restore.
Reply
Old May 27, 2017 | 10:16 PM
  #5  
sc86's Avatar
sc86
Scooby Regular
iTrader: (1)
 
Joined: Dec 2012
Posts: 45
Likes: 0
From: ireland
Default

i was bidding on it on ebay - made huge money!
best of luck with it - looks solid shell
Reply
Old May 29, 2017 | 10:09 AM
  #6  
b16jonc's Avatar
b16jonc
Thread Starter
Scooby Regular
 
Joined: Jan 2007
Posts: 177
Likes: 0
From: High wycombe
Default

Originally Posted by sc86
i was bidding on it on ebay - made huge money!
best of luck with it - looks solid shell
Yeh I bought it totally blind but the guy was genuine and I'm happy with it I don't think I over paid for it either considering it's condition , 1 owner with 106km

Prices of clean v1+v2s are on the up so it's a sound investment and I don't really have any plans of selling it anyway


The following week my mate picked this 1 up


Reply
Old Jul 1, 2017 | 01:07 PM
  #7  
b16jonc's Avatar
b16jonc
Thread Starter
Scooby Regular
 
Joined: Jan 2007
Posts: 177
Likes: 0
From: High wycombe
Default

So it's started, engines out and the hard work starts here



Reply
Old Jul 1, 2017 | 01:10 PM
  #8  
b16jonc's Avatar
b16jonc
Thread Starter
Scooby Regular
 
Joined: Jan 2007
Posts: 177
Likes: 0
From: High wycombe
Default

Engine bay all cleaned and subframe all painted

Reply
Old Jul 2, 2017 | 11:40 AM
  #9  
b16jonc's Avatar
b16jonc
Thread Starter
Scooby Regular
 
Joined: Jan 2007
Posts: 177
Likes: 0
From: High wycombe
Default

So fitted new cambelt kit all the belts, new exedy clutch , had the flywheel skimmed and balanced, replaced any corroded pipes fitted all new clips, fresh diff gearbox engine oils aswell as a full coolant systems flush ( the alloy header tank needs to be changed ) but went over it front to back



Then painted all the fan covers and anything that needed touching up, aswell as removed and painted in inlet manifold ( I have a spare one I'm going to be getting sent away and finished properly but for now the letter box red will do )

So here's a before and after

Reply
Old Jul 12, 2017 | 09:50 PM
  #10  
jins's Avatar
jins
Scooby Newbie
 
Joined: May 2017
Posts: 28
Likes: 0
From: london
Default

nice...
Reply
Old Jul 24, 2017 | 01:05 PM
  #11  
b16jonc's Avatar
b16jonc
Thread Starter
Scooby Regular
 
Joined: Jan 2007
Posts: 177
Likes: 0
From: High wycombe
Default

Couldn't turn these down ��

So new tyres, decal, centre caps and maybe a light restoration these will be going on soon




Reply
Old Aug 22, 2017 | 08:25 PM
  #12  
b16jonc's Avatar
b16jonc
Thread Starter
Scooby Regular
 
Joined: Jan 2007
Posts: 177
Likes: 0
From: High wycombe
Default

So ordered 4 new toyo proxes had the wheels spun balanced, and put on new Compomotives decals aswell as new wheel nuts ( until my light weight ones turn up )

Pretty happy with them no rubbing and fit perfectly










Reply
Old Aug 22, 2017 | 10:31 PM
  #13  
RICHARD J's Avatar
RICHARD J
Scooby Regular
iTrader: (4)
 
Joined: Apr 2008
Posts: 2,272
Likes: 0
Default

Looks great, brings back memories of my silver V3 STI. Fancy a V1 now but so hard to find a nice one.
Reply
Old Aug 23, 2017 | 12:39 AM
  #14  
TurboRev's Avatar
TurboRev
Scooby Newbie
 
Joined: Mar 2017
Posts: 17
Likes: 0
From: Los Angeles
Default

Originally Posted by b16jonc
So got this last week and I'm over the moon with it , it needs a little work but that said it's in amazing condition but I plan on making it 100% mint aswell as giving it a little attitude

To do list

New exedy clutch
Full cambelt kit
Oil + fluid changes
General engine bay refresh

Then the modding will start, cosmetically it won't change much but it'll be lowered on a nice set of wheels and I want at least 300bhp but for now here he is
















Hey, nice build you have there. Thanks for sharing pics.
Reply
Old Sep 4, 2017 | 12:19 AM
  #15  
iamneallyons's Avatar
iamneallyons
Scooby Regular
 
Joined: Sep 2014
Posts: 36
Likes: 0
From: cheshire
Default

looks mint, look forward to seeing more of it!
Reply
Old Sep 4, 2017 | 12:31 AM
  #16  
Martianwrx's Avatar
Martianwrx
Scooby Regular
iTrader: (2)
 
Joined: Jun 2016
Posts: 96
Likes: 0
From: Shrewsbury
Default

Lovely car you have there, glad to see it being looked after.
Reply
Old Sep 6, 2017 | 06:17 PM
  #17  
b16jonc's Avatar
b16jonc
Thread Starter
Scooby Regular
 
Joined: Jan 2007
Posts: 177
Likes: 0
From: High wycombe
Default

Originally Posted by iamneallyons
looks mint, look forward to seeing more of it!
Originally Posted by Martianwrx
Lovely car you have there, glad to see it being looked after.
Thanks I'm trying to get it 100% mint


So it was out with the alloy expansion tank ( which was knackered ) and after having idle issues after trying a different BOV I decided to back to OEM so replaced them both with new original items


Reply
Old Oct 14, 2017 | 05:01 PM
  #18  
b16jonc's Avatar
b16jonc
Thread Starter
Scooby Regular
 
Joined: Jan 2007
Posts: 177
Likes: 0
From: High wycombe
Default



So after searching the internet finally found a mint apexi power F.C. so once I have all my other mods I can get the car mapped

Also sourced a mint steering wheel aswell to replace the older one I had


Reply
Old Oct 28, 2017 | 10:07 AM
  #19  
b16jonc's Avatar
b16jonc
Thread Starter
Scooby Regular
 
Joined: Jan 2007
Posts: 177
Likes: 0
From: High wycombe
Default

So after finding one of my front calipers is binding on I decided rather than just look at fixing it , I’d do the brake upgrade I had planned anyway. I considered going for the brembos or even a bigger k sport or d2 6 pot but I really wanted to try and stay as true to the car as possible so spoke to Ian at Godspeed and looked at there “copy” 4 pot kits but I really didn’t like the idea of fitting replica parts to the car but then I was offered original 4 pots fully rebuild with stainless pots and powdered coated already to replace my oem calipers . I’m sure many of you would have gone for a much larger aftermarket caliper but I’m sure these will do what I ask of them just fine

I would highly recommend Godspeed if your considering doing a brake upgrade or just want them to refurb your existing setup, Ian was super helpful and they arrived securely wrapped within a few days

In the kit you get 2 calipers Kevlar pads 298mm g grooved discs and fitting kit, I also got a set of braided brake lines .I’ll get some dot3 brake fluid to relace the old stuff to









Last edited by b16jonc; Oct 28, 2017 at 10:36 AM.
Reply
Old Nov 3, 2017 | 05:51 PM
  #20  
b16jonc's Avatar
b16jonc
Thread Starter
Scooby Regular
 
Joined: Jan 2007
Posts: 177
Likes: 0
From: High wycombe
Default

So finally managed to get the new calipers , discs and pads fitted along with some dot 4 fluid






Reply
Old Jan 7, 2018 | 02:05 PM
  #21  
b16jonc's Avatar
b16jonc
Thread Starter
Scooby Regular
 
Joined: Jan 2007
Posts: 177
Likes: 0
From: High wycombe
Default

Just added my Christmas present from the Mrs , nice to have oem items in place and looks way nicer than the sti one I had before




Reply
Old Jul 13, 2018 | 09:53 AM
  #22  
b16jonc's Avatar
b16jonc
Thread Starter
Scooby Regular
 
Joined: Jan 2007
Posts: 177
Likes: 0
From: High wycombe
Default

So I had a tiny water leak from a split hose and I wanted to do a coolant flush and refill the car with Evans waterless coolant as the car can often stand for weeks at a time so I decided I’d go for a full silicone hose kits aswell and do it properly
Reply
Old Jul 19, 2018 | 01:14 AM
  #23  
Cullenmin's Avatar
Cullenmin
Scooby Regular
iTrader: (1)
 
Joined: May 2006
Posts: 253
Likes: 2
From: N.E. Scotland
Default

Nice classic you got there, keep up the good work on it!

Rich
Reply
Old Jul 26, 2018 | 02:19 AM
  #24  
seventune's Avatar
seventune
Scooby Regular
 
Joined: Aug 2013
Posts: 233
Likes: 8
From: North London
Default

Looks good dude, reminds me of my first one. Good effort cleaning the old girl up. Nice to see some early model cars getting some love....

If you're using Evens coolant. Make sure you always keep a fresh bottle in the boot. If you ever have a coolant issue when you are out and about obviously you can just top the system up with water you have to use Evens and breakdown companies don't carry Evens in their vans.... be sure to use the Evens engine flush before putting the waterless coolant in.... do no mix this with water....

Look forward to seeing more updates....

Last edited by seventune; Aug 1, 2018 at 03:35 AM.
Reply
Old Jul 31, 2018 | 08:58 AM
  #25  
b16jonc's Avatar
b16jonc
Thread Starter
Scooby Regular
 
Joined: Jan 2007
Posts: 177
Likes: 0
From: High wycombe
Post

Originally Posted by Cullenmin
Nice classic you got there, keep up the good work on it!

Rich
thanks mate

Originally Posted by seventune
Looks good dude, reminds me of my first one. Good effort cleaning the old girl up. Nice to see some early model cars getting some love....

If you're using Evens coolant. Make sure you always keep a fresh bottle in the boot. If you ever have a coolant issue when you are out and about obviously you can just top the system up with water you have to use Evens and breakdown companies don't carry Evens in their vans.... be sure to use the Evens engine flush before putting the waterless coolant in.... do no mix this with water....

Look forward to seeing more updates....
Thanks for the heads up, I'll have 2.5l left over after so I'll keep a bottle in the car , although fitting all the pipes is a huge job and will be easier with the engine out so whilst it's out its coming apart and getting a full rebuild so watch this space
Reply
Old Aug 1, 2018 | 03:40 AM
  #26  
seventune's Avatar
seventune
Scooby Regular
 
Joined: Aug 2013
Posts: 233
Likes: 8
From: North London
Default

Originally Posted by b16jonc


thanks mate



Thanks for the heads up, I'll have 2.5l left over after so I'll keep a bottle in the car , although fitting all the pipes is a huge job and will be easier with the engine out so whilst it's out its coming apart and getting a full rebuild so watch this space

Just spotted a mistake in my reply to you that's worth pointing out. Auto correct changed my response from can't to can. What I ment to say was " obviously you CAN'T mix Evens coolant with water so carry a bottle around ".... I'm sure you got that from the rest of the message anyway but i just wanted to be clear ....

keep it up dude....
Reply
Old Aug 5, 2018 | 09:57 PM
  #27  
b16jonc's Avatar
b16jonc
Thread Starter
Scooby Regular
 
Joined: Jan 2007
Posts: 177
Likes: 0
From: High wycombe
Default

Yeh I got what you meant mate
Reply
Old Aug 20, 2018 | 10:49 AM
  #28  
b16jonc's Avatar
b16jonc
Thread Starter
Scooby Regular
 
Joined: Jan 2007
Posts: 177
Likes: 0
From: High wycombe
Default

So !!! After attempting to fit all the new hoses it turned out the head gasket was weeping, luckily not into the block though, so it’s now time to pull the engine and it’s off for a full rebuild plus a load more mods , so watch this space as I spunk another few grand on the old girl !!


Reply
Old Apr 3, 2019 | 07:03 PM
  #29  
b16jonc's Avatar
b16jonc
Thread Starter
Scooby Regular
 
Joined: Jan 2007
Posts: 177
Likes: 0
From: High wycombe
Default

Bit of a update, it’s been a nightmare few months, the engine was stripped , all the head work and machine work done. Then prior to the rebuild beginning we notice the piston liner had been cracked during the machine work !!!








Reply
Old Apr 3, 2019 | 07:06 PM
  #30  
b16jonc's Avatar
b16jonc
Thread Starter
Scooby Regular
 
Joined: Jan 2007
Posts: 177
Likes: 0
From: High wycombe
Default

So there was only one thing for it ? GO FULLY FORGED CLOSED DECK BLOCK 😁



Reply

Thread Tools
Search this Thread

All times are GMT +1. The time now is 04:18 PM.