Notices

Time required to remove/replace the inlet manifold?

Thread Tools
 
Search this Thread
 
Old 30 December 2008, 07:12 PM
  #1  
Prasius
Scooby Regular
Thread Starter
iTrader: (1)
 
Prasius's Avatar
 
Join Date: Jan 2007
Posts: 2,914
Likes: 0
Received 0 Likes on 0 Posts
Default Time required to remove/replace the inlet manifold?

Thinking about fitting the phenolic manifold spacers I have had sitting here for ages tomorrow - just after a rough idea how long it will take; I'd hate to be caught out by something taking me 12 hours when I thought it would take me two! Also, anything "obvious" that I need to be aware of that I might not think about?

Cheers.
Old 30 December 2008, 07:41 PM
  #2  
joz8968
Scooby Regular
iTrader: (13)
 
joz8968's Avatar
 
Join Date: Aug 2006
Location: Leicester
Posts: 23,761
Likes: 0
Received 8 Likes on 6 Posts
Default

Email/PM mit. He's done it. You also have to disconnect a coolant pipe or something on the manifold to make it worthwhile. As I said, mit will fill you in.

Could also email/PM Carl Davey too...

Last edited by joz8968; 30 December 2008 at 08:12 PM.
Old 30 December 2008, 08:01 PM
  #3  
Prasius
Scooby Regular
Thread Starter
iTrader: (1)
 
Prasius's Avatar
 
Join Date: Jan 2007
Posts: 2,914
Likes: 0
Received 0 Likes on 0 Posts
Default

I've got the instructions for the throttle body hose "mod" cheers
Old 30 December 2008, 09:27 PM
  #4  
rapid.STI
Scooby Regular
iTrader: (5)
 
rapid.STI's Avatar
 
Join Date: Jun 2008
Location: In The Garage Usually!!
Posts: 1,423
Likes: 0
Received 0 Likes on 0 Posts
Default

so whats all this about? manifold spacers??? and throttle body mod???
Old 30 December 2008, 09:45 PM
  #5  
thewhitewarrior
Scooby Regular
 
thewhitewarrior's Avatar
 
Join Date: Jan 2007
Location: in the engine bay
Posts: 909
Likes: 0
Received 0 Likes on 0 Posts
Default

they are thick heat resistance gaskets for the ends of the inlet manifold, to keep the air going in cold, as for the throttle body mod, im thinking its loop the water pipe back instead of going through the throttle body, yes?
Old 30 December 2008, 10:43 PM
  #6  
joz8968
Scooby Regular
iTrader: (13)
 
joz8968's Avatar
 
Join Date: Aug 2006
Location: Leicester
Posts: 23,761
Likes: 0
Received 8 Likes on 6 Posts
Default

Originally Posted by rapid.STI
so whats all this about? manifold spacers???...
Carl Davey, specialist Subaru Impreza parts supply
Old 31 December 2008, 08:38 AM
  #7  
Prasius
Scooby Regular
Thread Starter
iTrader: (1)
 
Prasius's Avatar
 
Join Date: Jan 2007
Posts: 2,914
Likes: 0
Received 0 Likes on 0 Posts
Default

I'd feel cheeky hassling Carl about it seeing as I bought my spacers in the US! Mind you, I think I'll be getting a set of the header tank spacers off him (get me chasing stupidly small drops in temps!)

I've just been out to have a look at what I'm faced with - and have come in for a brew already. Does anyone actually know what all those bloody pipes are for?!

I promise I'm not quite as clueless as that makes me sound! - it's just at the point where I consider it a PITA job! I'm certainly not doing what the Subaru Workshop manual says for an inlet manifold removal if I can get away with it!!!
Old 31 December 2008, 11:54 AM
  #8  
duncatr
Scooby Regular
iTrader: (18)
 
duncatr's Avatar
 
Join Date: Jun 2006
Posts: 887
Likes: 0
Received 0 Likes on 0 Posts
Default

Not stating the obvious, but have you sorced 4x Inlet Manifold gaskets as you will need 1 top and bottom of the spacer on either side.

While you are there - its worth stripping the manifold and getting it paited.
Crackle paint is easy to get and Carl has a really good "how to" guide on his site.
I did this and powder coated the header tank at the same time.
It really smartens up the appearance of the engine bay.
Old 31 December 2008, 01:53 PM
  #9  
Prasius
Scooby Regular
Thread Starter
iTrader: (1)
 
Prasius's Avatar
 
Join Date: Jan 2007
Posts: 2,914
Likes: 0
Received 0 Likes on 0 Posts
Default

Yip, I had the gaskets

My manifold is actually in pretty good nick so the painting isn't really needed at the moment )
Old 31 December 2008, 05:02 PM
  #10  
joz8968
Scooby Regular
iTrader: (13)
 
joz8968's Avatar
 
Join Date: Aug 2006
Location: Leicester
Posts: 23,761
Likes: 0
Received 8 Likes on 6 Posts
Default

Originally Posted by Prasius
...I think I'll be getting a set of the header tank spacers off him (get me chasing stupidly small drops in temps!)...
Yeah, I fitted CD's header tank spacers; every little helps (especially as I've still got a TMIC)... Anything to help control those damn inlet temps.

Last edited by joz8968; 31 December 2008 at 05:03 PM.
Old 31 December 2008, 08:44 PM
  #11  
dunx
Scooby Senior
iTrader: (3)
 
dunx's Avatar
 
Join Date: Jun 2006
Location: Slowly rebuilding the kit of bits into a car...
Posts: 14,333
Likes: 0
Received 0 Likes on 0 Posts
Default

Don't you need longer bolts ?

dunx
Old 31 December 2008, 08:53 PM
  #12  
joz8968
Scooby Regular
iTrader: (13)
 
joz8968's Avatar
 
Join Date: Aug 2006
Location: Leicester
Posts: 23,761
Likes: 0
Received 8 Likes on 6 Posts
Default

Originally Posted by dunx
Don't you need longer bolts ?

dunx
For the manifold spacers, or the header tank spacers?

If the latter then no. Existing header tank bolts are reused to secure the spacers to IM. Then two countersunk bolts that come with the kit mount the header tank to the spacers - thus keeping the header tank away from the IM. Plus the spacers thelmselves are of a bad heat-conducting material.
Old 31 December 2008, 09:55 PM
  #13  
Mrchips
Scooby Regular
iTrader: (7)
 
Mrchips's Avatar
 
Join Date: Sep 2007
Location: Shoreham Beach
Posts: 1,353
Likes: 0
Received 0 Likes on 0 Posts
Default

I'd like to see the step by step, for removal of inlet manifold. I have a MY00
Old 31 December 2008, 09:55 PM
  #14  
Prasius
Scooby Regular
Thread Starter
iTrader: (1)
 
Prasius's Avatar
 
Join Date: Jan 2007
Posts: 2,914
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by dunx
Don't you need longer bolts ?

dunx
For inlet manifold spacers - the answer is "it depends". I know GrimmSpeed (the place in the US I got mine) do two separate thickness spacers, one for people with TMICs and thicker ones for those running FMICs - the thicker ones need, and come with, longer bolts.

I think Carl only does one thickness of spacers, so, presumably, don't need longer bolts.
Old 31 December 2008, 09:57 PM
  #15  
Prasius
Scooby Regular
Thread Starter
iTrader: (1)
 
Prasius's Avatar
 
Join Date: Jan 2007
Posts: 2,914
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by Mrchips
I'd like to see the step by step, for removal of inlet manifold. I have a MY00
Just pull lots of stuff off until you can unbolt and lift the inlet manifold clear. Then replace inlet manifold and replace all the utterly random crap and 1000's of bloody black hoses until everything that you disconnected is reconnected again. Thats pretty much it
Old 31 December 2008, 10:04 PM
  #16  
Mrchips
Scooby Regular
iTrader: (7)
 
Mrchips's Avatar
 
Join Date: Sep 2007
Location: Shoreham Beach
Posts: 1,353
Likes: 0
Received 0 Likes on 0 Posts
Default

That some random instruction, but hey I'm game, going to try to do it in morning to fit my inlet pipe. Fingers crossed I don't mess up. Might try and squeeze the pipe in to save time and manifold lift.
Old 31 December 2008, 10:24 PM
  #17  
Prasius
Scooby Regular
Thread Starter
iTrader: (1)
 
Prasius's Avatar
 
Join Date: Jan 2007
Posts: 2,914
Likes: 0
Received 0 Likes on 0 Posts
Default

If you can't tell, I'm a little narked with the whole job

I'm fairly sure the MY00 will be an improvement over what I suffered today with my 02 STI; from memory of peeking under other peoples bonnets, you've got a little less stuff you'll need to move.
Old 31 December 2008, 11:10 PM
  #18  
silent running
Scooby Regular
 
silent running's Avatar
 
Join Date: Aug 2005
Location: East coast.
Posts: 3,957
Likes: 0
Received 1 Like on 1 Post
Default

I'm sure I posted up some instructions a while ago. Anyway, having done it four or five times now, I could tackle it in maybe 3/4 hour? But like everything it needs practice. Just go slow, label everything you take off with masking tape, you can't go far wrong. At the final stage where you think you've freed everything it will get a bit stuck at one end or the other, it's just the inlet pipe and associated gubbins that gets in the way. It will come off eventually though.
Old 01 January 2009, 02:59 PM
  #19  
Mrchips
Scooby Regular
iTrader: (7)
 
Mrchips's Avatar
 
Join Date: Sep 2007
Location: Shoreham Beach
Posts: 1,353
Likes: 0
Received 0 Likes on 0 Posts
Default

Excellent, can't wait to tackle this as its good satisfaction doing it yourself.
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Scott@ScoobySpares
Full Cars Breaking For Spares
61
11 January 2021 03:08 PM
Scott@ScoobySpares
Full Cars Breaking For Spares
55
05 August 2018 07:02 AM
Mattybr5@MB Developments
Full Cars Breaking For Spares
33
29 August 2017 07:18 PM
Scott@ScoobySpares
Full Cars Breaking For Spares
7
14 December 2015 08:16 AM



Quick Reply: Time required to remove/replace the inlet manifold?



All times are GMT +1. The time now is 12:42 AM.