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Bloody broken bolt !

Old Feb 15, 2017 | 03:03 PM
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Default Bloody broken bolt !

Fitting a white line Rear ARB so removing the original ARB mounts, the drivers side bolt decides to snap its head off, grrr, will get a pic or 2 up later.

The other mount bolt is directly under the filler neck, great design there subaru ! so looks like i need to remove the filler neck also just to remove the other mount bolt, i can see those bolts shearing off as well from inside the arch behind the fuel filler flap etc !

a 30 minute job they said ha ha !!!!

Now my options, do i try and drill the thread out, do i try and weld onto the tiny nibble that is protruding , do i drill the hole bigger and weld say a 13mm nut in there to bolt into ???

Decisions decisions
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Old Feb 15, 2017 | 03:15 PM
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From: Mount Weather
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fit stout mounts, if its the bolt Im thinking of.
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Old Feb 15, 2017 | 03:21 PM
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Stout mounts ?

Im replacing the original mounts with the whiteline replacement heavy duty mounts

cheers
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Old Feb 15, 2017 | 03:28 PM
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sounds like the parts I mentioned then, they are called stout mounts.

http://perrinperformance.com/i-13324...7-wrx-sti.html
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Old Feb 15, 2017 | 03:35 PM
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Im fitting the whiteline equivalents
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Old Feb 15, 2017 | 07:15 PM
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Old Feb 15, 2017 | 10:11 PM
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So this thread then ?

https://www.scoobynet.com/scoobynet-...me-advice.html
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Old Feb 15, 2017 | 10:13 PM
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from your pic Id be tempted to thread a nut on as far as poss and weld inside of the nut to the snapped bolt before I start drilling/attacking from the rear etc,
the heat from the welding should also help break the rust.
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Old Feb 15, 2017 | 11:30 PM
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Cheers bud , that link is exactly me at the moment !

Not sure there is enough thread to get a bolt on but will try !

I don't want to drill holes in the boot floor etc , seems excessive but if I have to and all that , huff lol
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Old Feb 16, 2017 | 12:10 AM
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Originally Posted by The Rig
Cheers bud , that link is exactly me at the moment !

Not sure there is enough thread to get a bolt on but will try !

I don't want to drill holes in the boot floor etc , seems excessive but if I have to and all that , huff lol
It has to be worth a punt if you have a Mig welder.

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Old Feb 16, 2017 | 08:01 PM
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Well , I made a tapered m8 nut and got some good connection with the thread , downside is my mates mig welder is broken . Gutted . So I have In a lame attempt put chemical metal on the thread , inside the new bolt thread so maybe just maybe it will hold but very doubtful . All the others have undone ok so if chemical metal doesn't work drilling it out


Cheers
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Old Feb 16, 2017 | 08:04 PM
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get a blow torch on it, get it "Red" hot, you will stand a chance , Im not sure how good that liquid bond is myself lol.
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Old Feb 16, 2017 | 09:05 PM
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If I get a blow torch on it I reckon it will melt the chemical metal lol
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Old Feb 16, 2017 | 09:22 PM
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Originally Posted by The Rig
If I get a blow torch on it I reckon it will melt the chemical metal lol
Hopefully your mates welder is fixed by then lol
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Old Feb 16, 2017 | 09:27 PM
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Can you not get a mobile welder or do you have a local garage that would be able to put some weld on it.
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Old Feb 16, 2017 | 10:09 PM
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Centre punch it and drill it right through its length using a drill bit just smaller than the bolt then put a thread extraction bit into the hole and it should come out, on another note if its snapped the chances are its well seized in

Last edited by gussy; Feb 16, 2017 at 10:11 PM.
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Old Feb 17, 2017 | 11:08 AM
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In regards to the forward bolt you don't have to take the filler neck off / if you aproach it from placing your arm direction of ( trailing arm ) you can do it on your back no probs
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Old Feb 17, 2017 | 08:59 PM
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cheers for the advice guys, ive got all of the 3 other bolts out, just this one, so as its the easier of the 2 on each side, im going to bite th ebullet and drill this one out.

not much choice really as no welder lol and as you say above, probably wont bite onto it anyway
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Old Feb 18, 2017 | 01:29 PM
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DRilled the bugger out in the end , managed to get a bolt with a nut on the side where the castlated nut was but the new nut sits on top of the castlated nut as that remained
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Old Feb 18, 2017 | 02:13 PM
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Excellent news
a nice pic would end the thread nicely
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Old Feb 21, 2017 | 06:28 PM
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Here's some pics of it all fitted and the new bolt setup lol

















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Old Feb 21, 2017 | 06:55 PM
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Excellent
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