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Why is my 02 bug eye overboosting?

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Old 25 September 2014, 10:25 PM
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Karl_mac_
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Default Why is my 02 bug eye overboosting?

Hi all,

Went to finally collect my Scoob tonight. I test drove it a few weeks ago and it was faultless, its been parked up and not used for at least three weeks and when I drove it home this happened everytime it came on boost.

http://youtu.be/fZelF5AYz7A


Boost gauge goes all way round and alarm tone sounds.

Its an 02 bug STI PPP on 53000 miles.

Going to drive it again tomorrow to see if it clears. Car drives fine off boost.
Old 25 September 2014, 10:29 PM
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RS_Matt
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Check vac hoses that connect to the turbo and actuator.
Old 25 September 2014, 10:31 PM
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corno
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What is it you actually check for, loose/frail cables? My 06 hawk reads that it boosts to 1.2bar but it's on a standard map..
Old 25 September 2014, 11:42 PM
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piehole1983
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Check for loose, cracked, damaged vacuum hoses. Was the same thing that happened when I picked my car up.
Old 26 September 2014, 08:03 AM
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Karl_mac_
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Took it for another shakedown this morning. Boosts to around 1.2 bar now but still getting warning tone/light.

Will check vacuum hose. Thanks guys.
Old 26 September 2014, 09:19 AM
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corno
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Originally Posted by piehole1983
Check for loose, cracked, damaged vacuum hoses. Was the same thing that happened when I picked my car up.
Originally Posted by Karl_mac_
Took it for another shakedown this morning. Boosts to around 1.2 bar now but still getting warning tone/light.

Will check vacuum hose. Thanks guys.
Even with the car overboosting, will it pull like normal? or at least feel like it?
Karl let us know how you get on.
Old 26 September 2014, 09:20 AM
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piehole1983
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Originally Posted by corno
Even with the car overboosting, will it pull like normal? or at least feel like it? Karl let us know how you get on.
It will pull far harder than normal because of the raised boost levels. Standard boost would be about 0.9bar or so depending on model.

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Old 26 September 2014, 09:23 AM
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corno
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Originally Posted by piehole1983
It will pull far harder than normal because of the raised boost levels. Standard boost would be about 0.9bar or so depending on model.
Makes sense! So in effect it's almost working like a manual boost controller.. more boost but no change on the map, can't be healthy or will the ecu adjust to it?
Old 26 September 2014, 09:32 AM
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piehole1983
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It wouldn't be ideal, if it was a small increase it might be ok but any large increases in boost would lead to detonation and a new engine
Old 26 September 2014, 09:34 AM
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corno
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Originally Posted by piehole1983
It wouldn't be ideal, if it was a small increase it might be ok but any large increases in boost would lead to detonation and a new engine
Just the news you want to hear for a ej25..
Old 26 September 2014, 09:38 AM
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You've nothing to worry about if your car has been set up properly I guess. Someone had installed a manual boost controller (as well as having old cracked vacuum lines) to my car before I bought it. I was seeing boost up to 1.6bar at times. It had also had a new crank, rods and pistons too. Says it all really! I removed it immediately to get boost back to normal until I installed ESL. Better safe than sorry!
Old 26 September 2014, 10:08 AM
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Karl_mac_
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Just had a thought. The car seems tombe driving normally and there were no problems before it was parked up - could it be the defi controller gauge playing up?
Old 26 September 2014, 06:15 PM
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corno
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Karl I'm sorry to invade your post.

So my car (06 hawk sti) over boosts to 1.2bar. It's on a standard map.

The car on Tickover sits at -24in/Hg vacuum. The workshop manual states that idle vacuum pressure should be less than -17.72in/Hg. So I guess this goes in hand with that somewhere a hose is damaged? I have no idea what I'm looking for truthfully..
Old 26 September 2014, 06:23 PM
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Like you say, the manual says below -17.72 and yours is. I don't think it's an issue really. The overboost however could also be old dodgy hoses too.
Old 26 September 2014, 10:04 PM
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RS_Matt
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Overboost on a car you've just picked up could also because previous owner crushed the pill or put a smaller one in to the vac pipe that come off the turbo leading to the t-piece..
Old 28 September 2014, 04:06 PM
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Karl_mac_
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Well this is embarrassing.

Turns out the warning light on the defi was set to 1 bar and the rattle is a sheared bolt on the exhaust heatshield.

Car is all sorted and going to scooby clinic next sunday.
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