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Old Dec 3, 2006 | 09:21 PM
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my ej257 started knockin so i stopped to find the engine had seized took it home to find the engine turns back and forth about a third of a turn.
timming belt is ok any other suggestions before i pull it apart?
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Old Dec 4, 2006 | 08:21 AM
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Default Oh Dear

Originally Posted by simbo
my ej257 started knockin so i stopped to find the engine had seized took it home to find the engine turns back and forth about a third of a turn.
timming belt is ok any other suggestions before i pull it apart?
I would imagine you will be buying a new crank and rod(s), set of main & big end shells, gasket set, oil pump and oil.


---john---
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Old Dec 4, 2006 | 12:46 PM
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Originally Posted by John Stevenson
I would imagine you will be buying a new crank and rod(s), set of main & big end shells, gasket set, oil pump and oil.


---john---
another new oil pump?
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Old Dec 4, 2006 | 01:39 PM
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Do you really mean oil pump John? I would strip and clean the oil pump but replace the oil modine.

Andrew...
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Old Dec 4, 2006 | 02:05 PM
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I would do both, new oil pump and modene.
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Old Dec 4, 2006 | 06:49 PM
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Really not worth the risk of reusing the oil pump unless on tear down it's completely undamaged. Replace the Modine without question, and the components being re-used from engine will need a very very thorough clean
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Old May 29, 2007 | 11:15 PM
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ok actualy stripped it down tonight a found one of the pistons not there and the valve head inbeded in the liner

grrrrrrrrrrrrrrrrrrrrr
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Old May 30, 2007 | 12:20 AM
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ouch



https://www.scoobynet.com/scooby.php...o&photoid=4794
https://www.scoobynet.com/scooby.php...o&photoid=4795
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Old May 30, 2007 | 06:24 AM
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Holy crap what a mess!

What went wrong, poor tune?
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Old May 30, 2007 | 06:36 AM
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piston rings must be strong, hope you get it sorted soon
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Old May 30, 2007 | 07:22 AM
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What the heck happened to cause it?

Was it a built 2.5 ie forged pistons/rods?
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Old May 30, 2007 | 12:17 PM
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just a standard ej257 looks like the valve head dropped off.
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Old May 30, 2007 | 04:57 PM
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Err, thats been run for a SERIOUS amount of time to cause that much damage
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Old May 30, 2007 | 05:35 PM
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Originally Posted by P20SPD
Err, thats been run for a SERIOUS amount of time to cause that much damage
it lasted about 2 seconds
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Old May 30, 2007 | 09:52 PM
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From: @Junc 12, M40 Warwicksh; 01926 614522 CV33 9PL -Use 9GX for Satnav. South Mids Alcatek ECu dealer
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Looking at that disaster, my opinion would be that you probably had a bent valve [ or two ] when it all went together. The valve head has eventually snapped off and then mechanical intercourse is inevitable.

Impreza valves are very thin stemmed and the only way that you can be sure of them EVER, is take them out of the heads and spin them in a drill chuck. Careful checking will show the bent ones.

It is very rare that when we rebuild engines, we manage to use all the original valves, there is always one or two that are bent.

Once bent, the valve straightens into the seating by the force of the spring and then releases as soon as it is off its seat. You all know what happens when a piece of metal is continually bent and then straightened. A hollow valve stem only lasts so long.

Just my thoughts based on what we see day to day.

Good luck with the repair, that is a comprehrensive failure. Call me if we can help with any parts.

David APi
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Old May 30, 2007 | 10:25 PM
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David - very intersting diagnosis - what makes the valves bend in the first place?
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Old May 31, 2007 | 09:06 AM
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From: @Junc 12, M40 Warwicksh; 01926 614522 CV33 9PL -Use 9GX for Satnav. South Mids Alcatek ECu dealer
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Using the data we collect and our own experience of the mayhem we see inside the engines that come here. Usually at a rate of a minimum of 12 a month, we believe:

When the big end fails the shell bearing spins around within the rod and eventually disappears. That leaves the con rod big end loose to the amount of the thickness of two big end shells on the crank About 5 mm.

At the top of the stroke the piston is able to travel up and hit the head. [It has gained 2.5mm of stroke ] Because of the delay of the crank pulling the rod down again [ it has to take up the 2.5 mm of slack before it moves] the valves are opening and 'help' the piston on its way down again.

Ditto the exhaust valve is still shutting when the piston is on its way to the top.

We rarely find 4 bent valves mostly 2.

What worries me is that we almost never find less than 2 valves bent on the damaged cylinder. Other ' customers' of engine parts from us tell us that the valves in their engine are fine................ Have they taken them out and looked? 'No need, I can see they are straight '

David
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Old May 31, 2007 | 09:19 AM
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so they are unlikely to bend unless there has been a big end failure (or one in progress) ?
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Old May 31, 2007 | 09:28 AM
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From: @Junc 12, M40 Warwicksh; 01926 614522 CV33 9PL -Use 9GX for Satnav. South Mids Alcatek ECu dealer
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For the time it takes and bearing in mind:
1/ the consequences of a valve head dropping off
2/ potential poor performance
3/ how labour intensive a Subaru engine is to remove, strip and fix.

It makes most sense to take them out and spin them up to be sure.

Obviously, the consequences for one of our engines to wreck itself are far more serious than someone who makes a mistake whilst building their own engine. BUT in general terms if you are spending heaps putting together a good engine, no stone should be left unturned.

Rather like big end bolts; use 'em once, bin 'em and be sure.

David APi
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Old May 31, 2007 | 06:42 PM
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Originally Posted by APIDavid
Looking at that disaster, my opinion would be that you probably had a bent valve [ or two ] when it all went together. The valve head has eventually snapped off and then mechanical intercourse is inevitable.

Impreza valves are very thin stemmed and the only way that you can be sure of them EVER, is take them out of the heads and spin them in a drill chuck. Careful checking will show the bent ones.

It is very rare that when we rebuild engines, we manage to use all the original valves, there is always one or two that are bent.

Once bent, the valve straightens into the seating by the force of the spring and then releases as soon as it is off its seat. You all know what happens when a piece of metal is continually bent and then straightened. A hollow valve stem only lasts so long.

Just my thoughts based on what we see day to day.

Good luck with the repair, that is a comprehrensive failure. Call me if we can help with any parts.

David APi
might be looking for a offside bare head for a doner head
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