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Old Dec 26, 2013 | 08:55 PM
  #11401  
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Originally Posted by hardy172
Andy Kindon is building the engine and he out sourced the the machine work sure the fella is called bob and he's based in Houghton Le Spring (north east)

He's done a fair few of them now and a couple of early ones have 20 and 30k on them no issues. Apparently there is a few problems when pinning the 2.5 so this is the better option.
you might find this interesting read
http://midlandscoobies.invisionzone....opic=33218&hl=
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Old Dec 26, 2013 | 08:58 PM
  #11402  
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Originally Posted by salsa-king
you might find this interesting read
http://midlandscoobies.invisionzone....opic=33218&hl=
Got to sign in, can you copy & paste?
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Old Dec 26, 2013 | 09:12 PM
  #11403  
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Originally Posted by thenewgalaxy
Got to sign in, can you copy & paste?
yep, sorry.

From Kev at ScoobyClinic


The Gaffer, on 24 Dec 2013 - 12:21 PM, said:
Hi,

this may interest you.

For many years, well before the 2.5 was introduced into the UK we at the clinic have forged the 2.5 engines finding them the best for power and torque by far for a fast road car, however they did have a weakness.

Even when fully forged we were uncomfortable pushing them over 450BHP, plenty for a road car but when it came to race cars it wasn’t enough.

In time attack a few years back we cranked one up for the Silverstone long straights and it popped, liner split and a rod through the top, question is did the liner split and allow coolant into the cylinder which broke a con rod or did the head-gasket fail allowing coolant into the cylinder and split the liner taking the con rod with it ? who knows but it proved a point, 450 BHP is the upper safe limit on the 2.5 (in our opinion)

We started re-linering them a few years back, however that in itself caused other problems, the knock on effect of the liners settling meant that there was an 80% chance the engine would need stripping and deck skimming with new gaskets again after running in, not ideal when you have just shelled out around 10K to re liner and fully forge your engine.

After re-linering, running in and mapping, the ones that dropped had to be stripped, block skimmed and re built, problem was that there was still a 15% chance of the liner dropping again, most didn’t but the odd one that did became frustrating to say the least.

So we have come up with this..................

Name:  DSC02394_zpsbfe81c19.jpg
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A closed deck 2.5 block which retains its original liners so no chance of them dropping at all and good for ? what ? well over 500 BHP we think.


(please note this block is yet to be re bored and honed so please ignore the marks on the cylinder walls)


Let the testing begin.

Cheers
Kev
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Old Dec 26, 2013 | 09:27 PM
  #11404  
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well after 10yrs of owning Scooby's am thinking of selling up ( but 1st ive got to convince myself its the right move

thinking of going down land rover route either Freelander 2 or evoque or something thing similar

its got to be something that I can use daily & family car also be able to take in the forest when I go marshalling
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Old Dec 26, 2013 | 09:28 PM
  #11405  
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Originally Posted by salsa-king
yep, sorry.

From Kev at ScoobyClinic


The Gaffer, on 24 Dec 2013 - 12:21 PM, said:
Hi,

this may interest you.

For many years, well before the 2.5 was introduced into the UK we at the clinic have forged the 2.5 engines finding them the best for power and torque by far for a fast road car, however they did have a weakness.

Even when fully forged we were uncomfortable pushing them over 450BHP, plenty for a road car but when it came to race cars it wasn’t enough.

In time attack a few years back we cranked one up for the Silverstone long straights and it popped, liner split and a rod through the top, question is did the liner split and allow coolant into the cylinder which broke a con rod or did the head-gasket fail allowing coolant into the cylinder and split the liner taking the con rod with it ? who knows but it proved a point, 450 BHP is the upper safe limit on the 2.5 (in our opinion)

We started re-linering them a few years back, however that in itself caused other problems, the knock on effect of the liners settling meant that there was an 80% chance the engine would need stripping and deck skimming with new gaskets again after running in, not ideal when you have just shelled out around 10K to re liner and fully forge your engine.

After re-linering, running in and mapping, the ones that dropped had to be stripped, block skimmed and re built, problem was that there was still a 15% chance of the liner dropping again, most didn’t but the odd one that did became frustrating to say the least.

So we have come up with this..................




A closed deck 2.5 block which retains its original liners so no chance of them dropping at all and good for ? what ? well over 500 BHP we think.


(please note this block is yet to be re bored and honed so please ignore the marks on the cylinder walls)


Let the testing begin.

Cheers
Kev
Cheers for that mate!

I suggested on the 2.5 thread earlier that I was surprised no one had used their own block.

I'll be very interested to see how testing goes with their block.
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Old Dec 26, 2013 | 09:39 PM
  #11406  
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register on MS then you can see the replies and answers from Kev.
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Old Dec 26, 2013 | 09:47 PM
  #11407  
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liner supports aren't new technology, Other companys have been doing this for a very long time now.
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Old Dec 26, 2013 | 09:49 PM
  #11408  
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Originally Posted by sparkey67
well after 10yrs of owning Scooby's am thinking of selling up ( but 1st ive got to convince myself its the right move

thinking of going down land rover route either Freelander 2 or evoque or something thing similar

its got to be something that I can use daily & family car also be able to take in the forest when I go marshalling
A freelander will be the worst move possible mate, troublesome bags of ****e if I'm honest. will do you a deal on a 2.0 dit forester turbo
Gladly take yours in part ex, or we could sell you a big pimp truck
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Old Dec 27, 2013 | 01:08 PM
  #11409  
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Originally Posted by salsa-king
you might find this interesting read
http://midlandscoobies.invisionzone....opic=33218&hl=
Cheers fella.

I know a couple of people running 600+ with this insert and no issues. I'll only be going 500bhp in the future but for the 1st yr or so it will just be running whatever I can get out of a billet VF48 with full 3" system k&n with RCM trumpet hrc 340lph pump etc so hopefully it should see 400 with that.
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Old Dec 27, 2013 | 01:24 PM
  #11410  
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Am I correct in thinking that the top maf pipe here is the correct one for a hatch? As it has the smaller hole?
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Old Dec 27, 2013 | 05:28 PM
  #11411  
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Originally Posted by thenewgalaxy
Cheers for that mate!

I suggested on the 2.5 thread earlier that I was surprised no one had used their own block.

I'll be very interested to see how testing goes with their block.
Whats the spec on the cossi engine? Is it a cdb or just forged pistons and con rods?
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Old Dec 27, 2013 | 07:36 PM
  #11412  
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Hi guys,

My clutch pedal has started making a creaking noise when I release it anyone got any idea what this could be?

Regards Scott
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Old Dec 29, 2013 | 12:26 PM
  #11413  
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Anyone?
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Old Dec 29, 2013 | 12:41 PM
  #11414  
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Originally Posted by scottie wrx
Hi guys,

My clutch pedal has started making a creaking noise when I release it anyone got any idea what this could be?

Regards Scott
Originally Posted by scottie wrx
Anyone?
Pivot pin/bush lubrication?



Wet shoe sole sliding on pedal as you release?? (favourite this time of year )
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Old Dec 29, 2013 | 12:46 PM
  #11415  
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I wish it was just a wet shoe lol, yea I think something must need lubricated just finding what lol. Thanks

Regards Scott
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Old Dec 29, 2013 | 04:21 PM
  #11416  
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Im after some 20mm wheel spacers, do i need 100 pcd or 114 pcd? Everything i can find online seems to be a 100pcd?

Thanks
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Old Dec 29, 2013 | 04:41 PM
  #11417  
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5x114 on an STI.
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Old Dec 29, 2013 | 06:07 PM
  #11418  
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Originally Posted by scottie wrx
I wish it was just a wet shoe lol, yea I think something must need lubricated just finding what lol. Thanks

Regards Scott
Pivot bushes (item 20 in above post) and pin (item18) is a good place to start.
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Old Dec 29, 2013 | 06:23 PM
  #11419  
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Don do you eat Subaru parts manuals for breakfast.....???

Always on hand with the right diagrams and info!
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Old Dec 29, 2013 | 06:26 PM
  #11420  
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Originally Posted by Abx
5x114 on an STI.
Thanks, there the more awkward ones to find
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Old Dec 29, 2013 | 07:24 PM
  #11421  
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Originally Posted by juggers
Don do you eat Subaru parts manuals for breakfast.....???

Always on hand with the right diagrams and info!
Have some legit ones and know where else to look.
16 years of ownership/modding has it's advantages
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Old Dec 30, 2013 | 07:37 AM
  #11422  
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if I go to a main dealer to get my car checked over before my warranty runs out at the end of Jan 2014, if I pay for a compression test at the same time, what figures should I be looking at that are correct?

Just for piece of mind.
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Old Dec 30, 2013 | 09:52 AM
  #11423  
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CAUTION:
After warming-up, engine becomes very hot. Be careful not to burn yourself during measurement.

1. After warming-up the engine, turn the ignition switch to OFF.

2. Make sure that the battery is fully charged.

3. Remove the fuse of fuel pump from main fuse box.

4. Start the engine and run it until it stalls.

5. After the engine stalls, crank it for five more seconds.

6. Turn the ignition switch to OFF.

7. Remove all spark plugs.

8. Fully open the throttle valve.

9. Check the starter motor for satisfactory performance and operation.

10. Install the compression gauge to the spark plug hole.
NOTE:
When using a screw-in type compression gauge, the screw should be less than 18 mm (0.71 in) long.


11. Crank the engine by starter motor and read the value when the needle of the compression gauge becomes stable.
NOTE:
• Perform at least two measurements per cylinder, and make sure that the values are correct.
• If the compression pressure is out of standard, check or adjust the pistons, valves and cylinders.


Compression (fully open throttle):
Standard
981 — 1,177 kPa (10 — 12 kgf/cm2, 142 — 171 psi)

Difference between cylinders
49 kPa (0.5 kgf/cm2, 7 psi) or less



12. After inspection, install the related parts in the reverse order of removal.
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Old Dec 30, 2013 | 01:13 PM
  #11424  
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If you live in notts salsa why not get the warenty check up at the delear and use a well known tuner to check it further if your paying, like scoobyclinic is local, you could get a leak down test, they also have the dyno and they know the correct figures it should be, rather than trust a dealer
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Old Dec 30, 2013 | 07:21 PM
  #11425  
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Originally Posted by juggers
I got a brand-new set of Ohlins I paid £2400 for and they been say in my Garage since April not sure if I should put them on the car open to sensible offers
a bit out of my price range if am honest bud !! £1000ish about my budget but thanks all the same
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Old Dec 30, 2013 | 08:29 PM
  #11426  
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Originally Posted by sparkey67
a bit out of my price range if am honest bud !! £1000ish about my budget but thanks all the same
I decided to put them on in the new year. Along with some other tasty mods
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Old Dec 30, 2013 | 11:01 PM
  #11427  
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Originally Posted by juggers
I decided to put them on in the new year. Along with some other tasty mods
Tell us more
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Old Dec 30, 2013 | 11:24 PM
  #11428  
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Originally Posted by juggers
Whats the spec on the cossi engine? Is it a cdb or just forged pistons and con rods?
It's forged pistons and connecting rods, among other parts. The short block is honed and fully forged, and the bearings etc also. Oil pump is Cosworth's own also. Combine that with all the other malarkey and it's a nice piece of kit.

The issue with CDB inserts is that they can fail so they don't necessarily work that well. However I have it on very good authority that if done properly and bedded in well they can work brilliantly, I'm aware that can be frustrating and demanding but I know of at least one owner of a hatch on here who persevered running them in and it goes like a stabbed rat.

Forged 2.5s aren't great for over 500bhp but for the road they're insane due to the favourably disproportionate torque delivery
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Old Dec 30, 2013 | 11:50 PM
  #11429  
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Originally Posted by kennyc
Tell us more
Coff Coff perhaps a 2.35 lump
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Old Dec 31, 2013 | 12:14 AM
  #11430  
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Originally Posted by juggers
Coff Coff perhaps a 2.35 lump
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