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Old 08 September 2011, 06:38 PM
  #6061  
rob84
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Originally Posted by StanS
For info:
If you are running a cosworth oil pump (or similar high pressure pump), it may be worth checking the clips holding the return oil feed from the turbo in place are working. Mine were held on using the Subaru wire clips and the lower one was so lose you could easily push it round with your finger, and allowed oil to leak onto the lagged up-pipes and produced oil smoke that filled the road behind to the point of almost zero visibility ! This was when I was giving it a short test blast (!) today, thinking I had cured the smoke problem (discovered Tues) by putting jubilee clips on the 2 breather hoses coming out of the drivers side cam cover, which had a pool of oil around them which was dripping down the cam cover onto the lagging, causing clouds of oily smoke behind. Now seems there were 2 oil leak probs.
To put a jubilee clip on the return pipe looks like a steering rack out job
which by co-incidence was on the job list.
I changed all the std clips on mine to jubilee clips when I did the motor last year as mine was making a ***** of a mess round the steering rack
Old 10 September 2011, 06:09 PM
  #6062  
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Just started some rear lips for you Hatchback lads and lasses



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BTW. Nearly completed the side extensions

Also gonna make a front lip similar to below for the 08-10

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Mark @ HTAutos

Last edited by HT_Autos; 10 September 2011 at 06:16 PM.
Old 10 September 2011, 06:14 PM
  #6063  
juggers
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You get all the measurements of my car the other day? would of popped down myself, but was busy.
Old 10 September 2011, 06:17 PM
  #6064  
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Originally Posted by juggers
You get all the measurements of my car the other day? would of popped down myself, but was busy.
Yea, nice one Immy. Cheers mate!
Old 10 September 2011, 08:39 PM
  #6065  
rob84
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If any of you Guys are after any Pro-R Products drop me an email on Rob.ostle@btopenworld.com

Can offer discount on these.
Old 11 September 2011, 05:54 PM
  #6066  
rb5 286
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cheers rob
Old 13 September 2011, 01:13 PM
  #6067  
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Originally Posted by StanS
Anyone else in?

Juggers
Apostle
Rheid
Stan
I'm very sorry Immy, but I'm going to have to pull out of the GB as my inlet manifold is off at iain Litchfields,as part of the investigation into the clouds of oil problem, so he is fitting one of his plastic spacers (IIRC a Scoobyclinic typre, for about £60).
At least we'll know if there are any clearance/fitting issues !

The oil/breather problem seems to have been caused by a sticking breather valve under the main air intake on the manifold, causing boost pressurised air/mixture into the breather system
The breather system is now modified so it is non recirculating - just to the catch tank. Update on the GR journal

Last edited by StanS; 13 September 2011 at 01:16 PM.
Old 13 September 2011, 07:13 PM
  #6068  
KpWRX
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OOps! Sorry, moved pic's to the correct thread.

Last edited by KpWRX; 13 September 2011 at 11:43 PM.
Old 13 September 2011, 08:59 PM
  #6069  
73henny
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KpWRX, there is a thread for the saloons;

https://www.scoobynet.com/members-ga...-and-chat.html

Nice car BTW
Old 13 September 2011, 09:14 PM
  #6070  
rb5 286
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Jacked the car up and got under to find the annoying rattle
A rusted f•••d jubilee clip had snapped and let the heat shield flap about

Sorted now with s/steel clip
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Old 13 September 2011, 09:17 PM
  #6071  
rob84
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christ that looks fairly well rusted.
Old 14 September 2011, 07:41 AM
  #6072  
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Originally Posted by StanS
I'm very sorry Immy, but I'm going to have to pull out of the GB as my inlet manifold is off at iain Litchfields,as part of the investigation into the clouds of oil problem, so he is fitting one of his plastic spacers (IIRC a Scoobyclinic typre, for about £60).
At least we'll know if there are any clearance/fitting issues !

The oil/breather problem seems to have been caused by a sticking breather valve under the main air intake on the manifold, causing boost pressurised air/mixture into the breather system
The breather system is now modified so it is non recirculating - just to the catch tank. Update on the GR journal
Just make sure you retain the crankcase to PCV valve route, unless the car is purely for the track (otherwise you won't have the beneficial crankcase scavenging effect under cruise / vacuum)
Old 14 September 2011, 09:27 AM
  #6073  
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Originally Posted by rob84
Subaru know about this, Bulletin no STH10-001, REPAIR METHOD FOR RUST ON WELDED JOINT ON REAR GATE
Rob,

I was in my subaru dealer (westaways), and we looked up the STH10-001 and it is regarding some rust that shows at the bottom of the rear window, above the light cluster where the glass/rubber hits the body work.

They could not find a bulletin for the roof rail rust problem (at the rear of the rail) where the sealant cracks and goes rusty. Do you have any ideas? They are sending some photos of mine off to IM as it is cracked and is going rusty.

Richie.
Old 14 September 2011, 12:30 PM
  #6074  
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Originally Posted by nullfork
Just make sure you retain the crankcase to PCV valve route, unless the car is purely for the track (otherwise you won't have the beneficial crankcase scavenging effect under cruise / vacuum)
Thanks for that
I have pipes from each cam cover and crankcase to the catch tank.
Where is the pcv valve ?
Old 14 September 2011, 12:46 PM
  #6075  
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If you look at what I wrote it clearly states rust on rear gate at welded joint, I didn't mention the roof lol
Originally Posted by ramdor
Rob,

I was in my subaru dealer (westaways), and we looked up the STH10-001 and it is regarding some rust that shows at the bottom of the rear window, above the light cluster where the glass/rubber hits the body work.


They could not find a bulletin for the roof rail rust problem (at the rear of the rail) where the sealant cracks and goes rusty. Do you have any ideas? They are sending some photos of mine off to IM as it is cracked and is going rusty.

Richie.
Old 14 September 2011, 02:25 PM
  #6076  
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Originally Posted by StanS
Where is the pcv valve ?
I think it the one you have blocked off under the throttle body. Rob posted pics on the hatch forum, see link below.

http://subaruhatch.forumotion.com/t4...-oil-separator
Old 14 September 2011, 08:07 PM
  #6077  
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Ooops my bad. This and this had me confused. Any idea if there is a bulletin or anything for this crack in the seam Rob? My bro's car has the same problem too.

Cheers.

Originally Posted by rob84
If you look at what I wrote it clearly states rust on rear gate at welded joint, I didn't mention the roof lol
Old 14 September 2011, 11:33 PM
  #6078  
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Originally Posted by ramdor
Ooops my bad. This and this had me confused. Any idea if there is a bulletin or anything for this crack in the seam Rob? My bro's car has the same problem too.

Cheers.

No worries mate My apologise if my reply was a bit short this morning

I have seen something in our file at work about the roof seams but for the life of me I cant find it again haha sods law when you need something I can never find it again
Old 15 September 2011, 06:38 PM
  #6079  
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Originally Posted by Paul666
I think it the one you have blocked off under the throttle body. Rob posted pics on the hatch forum, see link below.

http://subaruhatch.forumotion.com/t4...-oil-separator
Thanks for that Paul, (and Rob !!)

Checked turbo, oil feed pipe to the turbo (it appears if its bent to fit a larger turbo, its possible for it to rub on a bracket causing a pinhole in it), and cylinder compressions and they were all OK, my problems have been through the PCV sticking - which has happened to others. So the plan is to not use it in the system, as when it does stick, the consequences are not good.
I hope the breather system to the catch tank will be sufficient, along with getting rid of the rest of the std breather system. I did this on the Classic and it worked OK!!! I think I'd rather have this breather system without the risk of the b****y PCV sticking

Last edited by StanS; 15 September 2011 at 06:42 PM.
Old 15 September 2011, 11:20 PM
  #6080  
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Originally Posted by StanS
Thanks for that Paul, (and Rob !!)

Checked turbo, oil feed pipe to the turbo (it appears if its bent to fit a larger turbo, its possible for it to rub on a bracket causing a pinhole in it), and cylinder compressions and they were all OK, my problems have been through the PCV sticking - which has happened to others. So the plan is to not use it in the system, as when it does stick, the consequences are not good.
I hope the breather system to the catch tank will be sufficient, along with getting rid of the rest of the std breather system. I did this on the Classic and it worked OK!!! I think I'd rather have this breather system without the risk of the b****y PCV sticking
Personally I have both head breathers to a catch can and then to atmosphere. I've kept the crankcase to pcv valve (under throttle body) connected (but disconnected the t piece going to the turbo intakd) as this is used off boost to suck on crankcase and remove bad polllutants. In my opinion if your pcv valve was sticking it's because it got clogged up with blow by, which is usually a sign that your rings need looking at. I'd just replace the valve, cheap and easy. Another alternative is to run a second catch can just on the crankcase to pcv valve line (in an effort to stop the valve clogging). I've seen an engine where the crankcase was full of crap because the pcv valve had been deleted - however speak to some other engine builders, I'm just giving you my opinion :-)
Old 15 September 2011, 11:55 PM
  #6081  
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I have to agree to be honest, I have piped my cam covers and crank into a baffle controlled catch tank which is then vented to atmosphere, However I did block the pcv valve up initially and to be honest it was causing no end of issues milky discharge in the cam covers and the oil filler cap was gunked up due to the fact the moisture which would have been extracted through the Positive Crankcase ventilation valve couldn't escape as there was no vacuum pressure exerted on the crankcase. I then proceeded to refit the PCV Valve in place & since then Ive had no issues to report, no nasty gunk in the pipes or covers and the intake system is nice and clean and oil free.

The trouble is this country is too damp to block it off and unless your seriously flogging the car hard it will never get hot enough to evaporate the crankcase vapours.
for the sake of an £8 valve its not work buggering your engine up mate & as nullfork suggested about the valve I'd get another fitted to it.

Entirely my own opinion at the end of the day I can only share my experiences as with everyone else.
Old 16 September 2011, 12:18 AM
  #6082  
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So do you have the PCV connected to the inlet to let the vac suck the dead / moist air out of the crankcae, or just to a catch can?

I have all 3 to atmos at the moment... 'till I find space to fit the catch can. Thats one off each cam cover and one under the throttle body ... have I found the PCV there??

For more info there is a very good piece on the Andy F web site on PCVs!

http://andyforrestperformance.co.uk/26001.html

Last edited by vulnax999; 16 September 2011 at 12:25 AM.
Old 16 September 2011, 12:25 PM
  #6083  
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bluudy hell , though a big bit of the car had snapped and fell off... then you said it was j/clip
just how good is Macro zoom on camera's these days
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Old 16 September 2011, 02:03 PM
  #6084  
nullfork
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Originally Posted by vulnax999
So do you have the PCV connected to the inlet to let the vac suck the dead / moist air out of the crankcae, or just to a catch can?

I have all 3 to atmos at the moment... 'till I find space to fit the catch can. Thats one off each cam cover and one under the throttle body ... have I found the PCV there??

For more info there is a very good piece on the Andy F web site on PCVs!

http://andyforrestperformance.co.uk/26001.html
Here's how mine is setup, which is the same as Andy F describes, also sounds the same as Rob's setup

Old 16 September 2011, 08:57 PM
  #6085  
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Originally Posted by nullfork
Here's how mine is setup, which is the same as Andy F describes, also sounds the same as Rob's setup

Yep exactly the same here
Old 18 September 2011, 11:46 AM
  #6086  
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Hi fellas,

I'm looking for JDM twin scroll headers and up-pipe, anybody help with this?

Cheers, Neil
Old 18 September 2011, 12:26 PM
  #6087  
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Try TEG - Towns End Garage, they strip hatches to make them into rally cars and usually have unwanted parts going.

Else try Litchfield, perhaps?
Old 18 September 2011, 12:27 PM
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I think that's how mine goes - I **think** I have taken the feed off the T-piece , not the PCV itself so should be OK.

Originally Posted by rob84
Yep exactly the same here
Old 18 September 2011, 12:49 PM
  #6089  
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Originally Posted by Rheid
Hi fellas,

I'm looking for JDM twin scroll headers and up-pipe, anybody help with this?

Cheers, Neil
Try www.japperformanceparts.co.uk they have a hatch in for breaking.
Old 18 September 2011, 02:37 PM
  #6090  
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Default new wheels

After owning the car for over a year and not doing any thing to it my self(already has AST suspension, full milltek exhaust and whiteline arb`s. Thought i should spend some on it.So got a set of Rota P1 s in gunmetal from the nice folks at Revolution
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