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20G wagon project started at last!

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Old 03 October 2009, 10:06 AM
  #121  
trails
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how did you get on with the heat sleeves Brent?
Old 13 October 2009, 09:07 PM
  #122  
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Hi Trails, in the next 2 weeks i will fit the heat sleeves, a new clutch which i ordered last night, two new driveshafts and a remap!
cheers

Last edited by samcowrx; 13 October 2009 at 09:10 PM.
Old 13 October 2009, 09:31 PM
  #123  
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were you ever confident of getting near 400hp on a 20g????

only asking as i look to be running a similar spec and 400 would be a nice round number.....
Old 13 October 2009, 10:02 PM
  #124  
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Well mate, Bob Rawle who has been overseeing my car for me said that this AF20G is a 380bhp turbo on a 2 litre, so i think with a perfect set up 400bhp is possible, not really looked into other peoples experiences but i dont see why not, its a good sized turbo and will make boost over 1.5 bar, so future looks good, i am going to try and max it out, its just my block keeping me at 1.5 bar, might try 1.6 and a few tweaks!.
Old 13 October 2009, 10:29 PM
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After a quick search, it looks to me that with all supporting mods for a 20g, v power, and a well sorted car with good heads, running around 1.5/1.6 bar, 400bhp is possible, i have also keep the inlet to the turbo of a small diameter to try and get rid of any boost creep.
Old 14 October 2009, 10:11 PM
  #126  
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nice to know

not into chasing numbers really, just be nice!! shall be tapping you up for info if you beat me to it

when you say good heads, standard or a well ported set of v3/4, big valves etc???
Old 14 October 2009, 10:50 PM
  #127  
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Originally Posted by beef-on-the-bone
nice to know

not into chasing numbers really, just be nice!! shall be tapping you up for info if you beat me to it

when you say good heads, standard or a well ported set of v3/4, big valves etc???
Well yes a well sorted set of sti4 heads with solid lifters and aftermarket cams is always a good start!

Fingers crossed on the power front, i am starting work on the car again this weekend, hopefully see some power gains and after a visit to Bob again, although a have also just bought a v6 syncro passat which is in need of a supercharger!.
Old 15 October 2009, 06:52 PM
  #128  
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spoke to engine tuner today, 370 is my limit at the mo, did ask about v3/4heads and was told it would help, still in the hunt!!!
Old 31 October 2009, 09:22 PM
  #129  
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New battery and clutch in my car now, pulls like she should again now!, just managed to get some new suspension and probably a new dccd gearbox and rear diff, which is nice.
Old 01 November 2009, 10:01 AM
  #130  
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result...be interested to here how you get on with DCCD Brent...
Old 05 November 2009, 08:23 PM
  #131  
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Tein coilies, the RA box has been rebuilt, i have also managed to get hold of a Neetronics controller, which is nice, should make the ol' wagon a different animal!.
Old 25 November 2009, 09:59 PM
  #132  
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STI RA box with DCCD, rear diff, all running gear including alloy wish bones, Tein coilovers with alloy topmounts, and neetronics controller all arriving to me on saturday, bring on the transformation!.
Old 26 November 2009, 08:26 AM
  #133  
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Oooo, nice...the DCCD will transform the way the thing feels...where are the pics?
Old 27 November 2009, 04:13 PM
  #134  
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will put a pic up of Neetronics in a bit mate.
Old 27 November 2009, 04:48 PM
  #135  
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nothing much to look at i know, but its a good piece of kit.
Old 27 November 2009, 08:04 PM
  #136  
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nice and functional, be interested to see how you mount it
Old 27 November 2009, 08:19 PM
  #137  
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well mate my boost gauge is at the moment cable tied to the cup holder, so i need to make a bit more of an effort with this one! lol
Old 28 November 2009, 04:27 PM
  #138  
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Right then , stuff all delivered
Wishbones

Tein coilovers, alloy tops


Rear diff

Dccd box


Prop

Last edited by samcowrx; 28 November 2009 at 06:00 PM.
Old 28 November 2009, 07:28 PM
  #139  
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also this
Old 29 November 2009, 10:01 AM
  #140  
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Oooo, are you going rotated IM then Brent...is that a remote PS tank, I need one too
Old 29 November 2009, 04:09 PM
  #141  
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No reverse inlet for me mate, and i will probably sell that PS tank, too much hassle to relocate right now!, made a little progress today, but tbh the drivers side rear was a right bitch, just started to strip the rear end down today, no rush, the car can be off the road indefinately, the rear centre nut will not undo!, so having to strip the hub off the car with drive shaft complete, to get it on a bench to work on, or try a windy gun.

Suprised me how much thicker the rear RA drive shafts are than the standard wagon one on my car, the wagon ones are about 20mm dia, and the RA ones are 24mm dia.

The rear diff on my wagon was put on when it was converted to from auto to manual, the gearbox was out of an 03 reg uk car, and i have no idea what the rear diff was from, the rear diff has viscous LSD written on it, and has a ratio of 3.545, see pic, a bit odd, i reckon the front and rear ratios were not the same hence my gearbox giving up!, nothing to do with the 370 lb/ft of torque!, lol.

Also ,managed to find out that the rear discs and pads need replacing really.




Last edited by samcowrx; 29 November 2009 at 04:10 PM.
Old 29 November 2009, 04:50 PM
  #142  
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i bet you an't wait to try it out with new suspension, the new box and DCCD...that will be a good day

let me know how much you want for the tank...it could come in handy
Old 29 November 2009, 06:41 PM
  #143  
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I cant wait mate!, its gonna be a few weeks yet, i can see me buying allsorts, like bushes and stuff, while its all off might as well do it!, the box was rebuilt recently, and the teins had been overhauled also.

PM sent
Old 29 November 2009, 10:12 PM
  #144  
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Just ordered, engine oil, gearbox oil, Kaaz LSD oil, genuine oil filter, and rear brake pads, thats enough for now!.
Old 30 November 2009, 08:28 AM
  #145  
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I exceited for you...got a blank PM back last night btw?
Old 30 November 2009, 06:37 PM
  #146  
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Got my 'new' battery replaced today, as it was naffed, flat when i bought it a few weeks ago, and would not hold charge!
Also dropped my intercooler pipework to a fabricating compand to get a threaded boss put on for the charge temp sensor.

pm re-sent trails
Old 01 December 2009, 07:45 PM
  #147  
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Well KAAZ LSD oil, millers crx nt gear oil turned up today, with the OMP rear brake pads and some JBL speakers, so game on when i get some daylight at some time!!!!
Old 01 December 2009, 10:40 PM
  #148  
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coit's always nice getting stuff in the post! you need to change your signature now, should be 2.1 20g DCCD wagon build underway
Old 02 December 2009, 11:49 AM
  #149  
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Originally Posted by samcowrx

The rear diff on my wagon was put on when it was converted to from auto to manual, the gearbox was out of an 03 reg uk car, and i have no idea what the rear diff was from, the rear diff has viscous LSD written on it, and has a ratio of 3.545, see pic, a bit odd, i reckon the front and rear ratios were not the same hence my gearbox giving up!, nothing to do with the 370 lb/ft of torque!, lol.
The diff is correct, the UK box should have a 3.9 front and 1.1 transfer box, so a 3.54 is needed
Old 02 December 2009, 05:59 PM
  #150  
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Originally Posted by Jay m A
The diff is correct, the UK box should have a 3.9 front and 1.1 transfer box, so a 3.54 is needed
yes mate i found that out after posting that up, apidavid replied to a thread of mine ages ago stating what ratio it should be, but i just had no idea what the ratio of the rear diff was!

Its christmas!!


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