DIY 550bhp 2.5 STI V3 Type R
Failing that I'll just get the RCM kit but it's hellishly pricey and to be honest if my mate can make me one I save an awful lot of cash that can be spent elsewhere on the car.
Joined: Sep 2005
Posts: 19,945
Likes: 2
From: "Engineering Perfection in Essex"
If you have the turbo, gate and flanges it should be reasonably straight forward to make on the car mate.
You may need to consider new rails in order to get good fitment of the inlet pipe now though chap?
The RCM setup takes the gate between the steering UJ and inner wing. My one takes it between the steering UJ and gearbox, same as the downpipe.
I think you'll have more room this way too Daz.
You may need to consider new rails in order to get good fitment of the inlet pipe now though chap?
The RCM setup takes the gate between the steering UJ and inner wing. My one takes it between the steering UJ and gearbox, same as the downpipe.
I think you'll have more room this way too Daz.
Fortunately I've got a mate that has a stainless steel exhaust making business. He's going to make something for me.
Failing that I'll just get the RCM kit but it's hellishly pricey and to be honest if my mate can make me one I save an awful lot of cash that can be spent elsewhere on the car.
Failing that I'll just get the RCM kit but it's hellishly pricey and to be honest if my mate can make me one I save an awful lot of cash that can be spent elsewhere on the car.
are you going for the rcm v band kit daz or the bolted kit
Matt, I have the Tial 44mm Wastegate so that will need the Vband setup.
I've got all the flanges bar the 4 bolt 3inch turbo exhaust flange but that will be easy enough to make.
Frayz, if I do end up having the pipework made it'll fit the existing rails.
I've got all the flanges bar the 4 bolt 3inch turbo exhaust flange but that will be easy enough to make.
Frayz, if I do end up having the pipework made it'll fit the existing rails.
i was speaking to richard last week mate about turbos and he is using v bands on the actual turbo the up pipe and down pipe,
he said the housings spool up alot earlier than the normal garrett version and you will not have to worry about gaskets blowing think there abit dearer but seem worth the extra can come with billet internals as well if required
he said the housings spool up alot earlier than the normal garrett version and you will not have to worry about gaskets blowing think there abit dearer but seem worth the extra can come with billet internals as well if required
Last edited by p1mat; Nov 10, 2011 at 04:46 PM.
yes mate that pretty good rich said his 2.5 with gt35 billet was on full boost at 3600 rpm but if you all ready have every thing its not worth changing thought i would let you know no worries mate
I've decided to make the car a bit more civilised for the time being. Full Interior back in, it looks loads better and is far more comfortable.

I've also had some Brake Pads turn up thanks to Ian Godney from Godspeed.
Some EBC Orange Stuff for my new K Sports.



I've also had some Brake Pads turn up thanks to Ian Godney from Godspeed.
Some EBC Orange Stuff for my new K Sports.


Massive effort on it this week.
Had a rather costly trip to RCM, I purchased a twisted turbo kit, track attack catch can and an oil cooler kit.
I've also purchased a new bumper, fog light covers and new grill as I had to butcher the last ones for the front mount turbo.
My final purchases were a New Invidia Exhaust system from Gus, cheers mate
and just to enable me to get some miles on it over the winter and to see if i like the ratios better I've bought a five speed box. If I prefer the ratios to the six speed then I'll take a punt on a proper built 5 speed box.
Spent the last week getting the box on the car and getting the engine ready to go in.
The engine is ready and will be going in the car tomorrow.
I've also painted the bumper, new fog covers and grill. Quite please considering I did them in my garden at home.



Lots to come over the next few days
Had a rather costly trip to RCM, I purchased a twisted turbo kit, track attack catch can and an oil cooler kit.
I've also purchased a new bumper, fog light covers and new grill as I had to butcher the last ones for the front mount turbo.
My final purchases were a New Invidia Exhaust system from Gus, cheers mate
and just to enable me to get some miles on it over the winter and to see if i like the ratios better I've bought a five speed box. If I prefer the ratios to the six speed then I'll take a punt on a proper built 5 speed box.Spent the last week getting the box on the car and getting the engine ready to go in.
The engine is ready and will be going in the car tomorrow.
I've also painted the bumper, new fog covers and grill. Quite please considering I did them in my garden at home.



Lots to come over the next few days
Last edited by dazdavies; Dec 7, 2011 at 12:02 AM.
Seeing as you've decided to 'delete' the fog cover securing screws, what about filling/sanding/repainting the little recesses?
It's all about the little details daz...................
It's all about the little details daz...................
Looking good daz what 5 speed box are you running over the winter?
Joined: Sep 2005
Posts: 19,945
Likes: 2
From: "Engineering Perfection in Essex"
Superb effort Daz, interesting decision to swap back to a 5 cogger. I know the ratios are nicer, but after all the effort to get a 6 speed on there. Seems an unusual decision.
Can't wait to see this all working again and see how the 35 billet performs on a 2.5 in stock rotated location.
All thd best mate.
Can't wait to see this all working again and see how the 35 billet performs on a 2.5 in stock rotated location.
All thd best mate.
The covers havent been fitted properly yet they are just fitted using the tabs at the top. They will be fitted using a bracket and a screw at the bottom.
Not really a strange decision re: five speed. Long story short I havent got a six speed and cant afford one yet. I've bought a five speed as a back so i'm going to use that just to get some miles on it over the winter.
I won't be chasing figures until the box is swapped for something stronger which will be just before the 30-130 Marham hopefully.
The engine is in just a few bits to do in the morning and I'll be in a position to turn the key.
I'll post pictures of the complted fog covers later.
Not really a strange decision re: five speed. Long story short I havent got a six speed and cant afford one yet. I've bought a five speed as a back so i'm going to use that just to get some miles on it over the winter.
I won't be chasing figures until the box is swapped for something stronger which will be just before the 30-130 Marham hopefully.
The engine is in just a few bits to do in the morning and I'll be in a position to turn the key.
I'll post pictures of the complted fog covers later.
Last edited by dazdavies; Dec 13, 2011 at 09:12 AM.
I did mate you're not losing your marbels
I sold it to pay some bills when I got made redundant. I'm probably going to get a Hawkeye DCCD six speed when I find one at the right money. I refuse to pay what the robbing b4stards at Grade A and such places want for them.
I sold it to pay some bills when I got made redundant. I'm probably going to get a Hawkeye DCCD six speed when I find one at the right money. I refuse to pay what the robbing b4stards at Grade A and such places want for them.
Last edited by dazdavies; Dec 9, 2011 at 12:59 PM.
Bit late but subscribing to this, great to see all the work you're puttng in yourself Daz 
Will be interesting to see how you get on with the orange stuff pads, I'm running Ksports front and rear on mine but with carbotech pads, as has already been said they are very good brakes.
Will be interesting to see how you get on with the orange stuff pads, I'm running Ksports front and rear on mine but with carbotech pads, as has already been said they are very good brakes.









