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DIY 550bhp 2.5 STI V3 Type R

Old Apr 14, 2011 | 05:40 PM
  #1171  
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Originally Posted by si2000
Sorry Daz i read this wrong. Are you worried about the oil coming in from the catch tank in to the sump and sitting on top of the baffle?
No I'm worried about oil being forced up the drain back pipe into the catch can due to crank case pressure.
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Old Apr 15, 2011 | 12:57 AM
  #1172  
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More progress today.

Cosworth sump baffle fitted.



Sump Fitted




Started to fit the ancilliary items.

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Old Apr 15, 2011 | 08:31 AM
  #1173  
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looks great !!

Interesting sump design. How does the oil get to the bottom of the sump under the horizontal plate welded in there - are there slots in it.
I assume this is a better baffle design than the old design vertical plates with slots at the bottom.

Last edited by StanS; Apr 15, 2011 at 10:58 AM.
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Old Apr 15, 2011 | 09:49 AM
  #1174  
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Originally Posted by StanS
looks great !!

Interesting sump design. How does the oil get to the bottom of the sump under the horizontal plate welded in there - are there slots in it.
I assume this is a better design than the old design vertical plates with slots at the bottom.
The sump is completely standard. The plate is from Cosworth, it's not welded it's just placed between sump and block.

The oil travels back to the sump via a series of rubber "trap doors". These are flaps that allow oil back to the sump but wont allow oil the other way.

Neither this or a baffled sump completely stop surge but they do reduce it.

I fitted mine as I wanted to try and stop oil leaving the sump on hard launches. It do9es that job very well.
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Old Apr 15, 2011 | 10:17 AM
  #1175  
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Originally Posted by dazdavies
No I'm worried about oil being forced up the drain back pipe into the catch can due to crank case pressure.
I was on the right track in my first post then lol. I wouldn't of thought it would make a great deal of difference if you have it low or higher surely.
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Old Apr 15, 2011 | 10:20 AM
  #1176  
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Nice progress too Daz!
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Old Apr 15, 2011 | 10:57 AM
  #1177  
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Originally Posted by dazdavies
The sump is completely standard. The plate is from Cosworth, it's not welded it's just placed between sump and block.

The oil travels back to the sump via a series of rubber "trap doors". These are flaps that allow oil back to the sump but wont allow oil the other way.

Neither this or a baffled sump completely stop surge but they do reduce it.

I fitted mine as I wanted to try and stop oil leaving the sump on hard launches. It do9es that job very well.
Thanks for the reply Daz
I didn't get the opportunity to look in my sump so assumed it was just an empty case - didn't realise that there was another horizontal plate in there. I have the Cossy baffle plate fitted, but again didn't get a chance to see how it all went together

Keep up the awesome build

Last edited by StanS; Apr 15, 2011 at 10:59 AM.
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Old Apr 22, 2011 | 09:30 PM
  #1178  
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Bit of a naff update bit it was needed none the less.

When the car failed the weather was proper crappy and the roads were caked in salt. The bare TGV delete housings had began tofur up with corrosion so I've tidied them up prior to reassembly





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Old Apr 24, 2011 | 09:25 AM
  #1179  
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Originally Posted by dazdavies
Bit of a naff update bit it was needed none the less.

When the car failed the weather was proper crappy and the roads were caked in salt. The bare TGV delete housings had began tofur up with corrosion so I've tidied them up prior to reassembly





Hammerite smooth silver?

Great stuff for making metal look much more presentable
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Old Apr 24, 2011 | 10:01 AM
  #1180  
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No it's not. I used that on my previous build and it seemed to never dry properly.

I've used some proper enamel this time round.
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Old Apr 24, 2011 | 05:06 PM
  #1181  
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Originally Posted by dazdavies
No it's not. I used that on my previous build and it seemed to never dry properly.

I've used some proper enamel this time round.
Thats strange mine has dried, looks good anyway mate.
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Old May 6, 2011 | 12:08 AM
  #1182  
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The engine is 95% complete just waiting for a few bits and peices to turn up so I can time it up and its ready to go back in the car

Here's how it currently stands

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Old May 6, 2011 | 06:02 AM
  #1183  
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Looking good Daz
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Old May 6, 2011 | 11:02 AM
  #1184  
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That's looking nice matey !
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Old May 6, 2011 | 11:04 AM
  #1185  
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Daz, is that a white painted IM... Or thermal ceramic coating with lots of light shining on it? lol
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Old May 6, 2011 | 11:31 AM
  #1186  
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Good old fashioned white Gloss enamel
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Old May 6, 2011 | 11:32 AM
  #1187  
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White is the new, er... silver.



Seriously, I'm digging that.
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Old May 6, 2011 | 11:55 AM
  #1188  
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Originally Posted by dazdavies
Good old fashioned white Gloss enamel
back to your old, old engine colour scheme looks good Daz
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Old May 6, 2011 | 12:06 PM
  #1189  
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Originally Posted by trails
back to your old, old engine colour scheme looks good Daz
Yeah, I remember that now.
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Old May 6, 2011 | 12:42 PM
  #1190  
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Not the first time i've done one in white

My old 450bhp UK Classic for instance

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Old May 6, 2011 | 12:43 PM
  #1191  
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LOL, beat me to it
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Old May 6, 2011 | 12:50 PM
  #1192  
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Nice Daz. IM looks too.
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Old Jun 2, 2011 | 11:35 AM
  #1193  
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After a bit of a shall i throw the towel in dilema I've decided to keep the car and finish it to its potential.

Massive thanks to one of my sponsors Chris @ CDF Racing who has kindly sent me a set of variable cam pulleys and a set of lightweight engine pulleys.










To be continued...
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Old Jun 2, 2011 | 12:06 PM
  #1194  
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Glad to hear you're going to finish it Daz - looks superb.

You'd probably regret it had you given it up without seeing its new potential.

What an enthralling read its been. Phenominal effort.
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Old Jun 2, 2011 | 01:02 PM
  #1195  
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Originally Posted by dazdavies
After a bit of a shall i throw the towel in dilema I've decided to keep the car and finish it to its potential.




To be continued...
You know it makes sense Daz, you've put too much money time and effort into it not to finish it off.

Best of luck with it
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Old Jun 2, 2011 | 03:00 PM
  #1196  
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Originally Posted by dazdavies
Not the first time i've done one in white

My old 450bhp UK Classic for instance



This engine bay looking very nice




Jura
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Old Jun 2, 2011 | 06:17 PM
  #1197  
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Good decision Daz, glad you decided to keep it
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Old Jun 2, 2011 | 07:25 PM
  #1198  
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stop whining like a girl, will I wont I, bla bla bla... fire it up!
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Old Jun 2, 2011 | 07:33 PM
  #1199  
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Looking great Daz that White inlet manifold looks awesome
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Old Jun 2, 2011 | 07:41 PM
  #1200  
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Originally Posted by bioforger
stop whining like a girl, will I wont I, bla bla bla... fire it up!
If only it was that simple mate.
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