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Old 22 December 2009, 10:43 PM
  #361  
dazdavies
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Hi Steve,

I haven't measured the big end clearances yet I shall be doing that in the next couple of days.

Ring gap wise I've taken this from the workshop manual:

Old 25 December 2009, 03:14 PM
  #362  
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Daz hopefully this will help.....As slight variation to the subaru specs.

Name:  piston.jpg
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Size:  165.9 KB

Don't know how long i can host it for though....
Old 25 December 2009, 04:32 PM
  #363  
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Cheers Baly.

If it disappears i've got it saved and will host it myself.
Old 25 December 2009, 05:39 PM
  #364  
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Originally Posted by dazdavies
Cheers Baly.

If it disappears i've got it saved and will host it myself.
Your welcome mate....I'm also gapping rings for cosworth pistons so just a coincidence

The builds looking good mate your nearly there....I would love to find out how the engine engineers actually peg these blocks i.e are they welded and what type of weld and how they are able to take account of the various expanding metals???
Old 25 December 2009, 05:41 PM
  #365  
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Nearly forgot page 2 which covers the piston skirt clearances to the bore and other info>>>>

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Old 26 December 2009, 11:31 AM
  #366  
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doing a great job with the car daz can't wait to see some more progress in the new year and keep up the good work fella
Old 26 December 2009, 10:52 PM
  #367  
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The short motor is almost built. Just oil pump, water pump and front and rear crank seals to install and its finished.

The one thing I thought was going to be a complete ballache turned out to be an absolute doddle. The gudgeon pins and Cosworth Clips. Much to my surpise I didn't have to fight to get the pins through like I normally do and the C-clips just clicked into place with some precision screwdriver usage.















Old 27 December 2009, 08:30 AM
  #368  
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Are you building that up in the kitchen ?
Old 27 December 2009, 10:40 AM
  #369  
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Originally Posted by stevebt
Are you building that up in the kitchen ?
Still a bit cold outside Steve
Old 27 December 2009, 12:30 PM
  #370  
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Yes I am. My garage is due to be demolished any day now. I'm having a new one built
Old 27 December 2009, 12:40 PM
  #371  
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I'm suprised you can get away with that after your missus has just had a baby
Old 27 December 2009, 04:06 PM
  #372  
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Unlike you cowboy plasterers I am meticulously clean when I work
Old 27 December 2009, 05:01 PM
  #373  
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Looking good Daz you make me wana go rip my block to bits and practice engine building
Old 27 December 2009, 05:55 PM
  #374  
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Originally Posted by dazdavies
Unlike you cowboy plasterers I am meticulously clean when I work

As you can remember from xmas, I take getting plastered serious
Old 28 December 2009, 08:50 AM
  #375  
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Good work daz

What clearnces did you get with the main bearing and bigend bearings
Old 28 December 2009, 08:53 AM
  #376  
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Also didyou use any protection lube on your bearings, Its just Matt at rcm said oil will be just fine.
Old 28 December 2009, 11:58 AM
  #377  
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Big ends were all between 0.025 and 0.038 although I had one which was between 0.038 and 0.050 but it was nearer to 0.038 so I wasn't too concerned.

Mains were ok too can't remember the exact figures but they were all within specified figures.

To be fair subaru OEM cranks are pretty good for journal size consistency.

It's the aftermarket ones such as Arrow etc that need to be checked more carefully.

As for assembly lube, this is the first time I've used it. I used it on all the crank and rod bearings which all got a good dose of the stuff but I stayed with good old fashioned motor oil for the pistons, rings and bores.

If Matt says oil is good enough then I'd use that. I'd just seen others using it and thought I'd give it a try.

Daz
Old 28 December 2009, 10:02 PM
  #378  
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Back to the rest of the car.

I've been working outside in the freezing cold today. I've needed to get the car back on its wheels as I am having my garage knocked down and a new one built so I will need to move the Impreza out of the way.

So I needed to put the front suspension and steering components on then the brakes and finally the wheels. So for the first time in a good few months the is without axle stands and sits on its wheels.





Old 28 December 2009, 10:07 PM
  #379  
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mint!!!!
Old 28 December 2009, 10:31 PM
  #380  
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Excellent Daz! You will be able to push it now.
Old 28 December 2009, 10:52 PM
  #381  
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Originally Posted by stevebt
Excellent Daz! You will be able to push it now.
lol

Looking good Daz !
Old 30 December 2009, 12:37 AM
  #382  
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Very clean Daz....watching with great interest on your build
Old 30 December 2009, 12:15 PM
  #383  
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Originally Posted by Fai17
Very clean Daz....watching with great interest on your build

So whats happening with yours??
Old 30 December 2009, 03:40 PM
  #384  
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Originally Posted by stevebt
So whats happening with yours??
Currently not alot....got my rad,fmic,boost pipe,inlet manifold all coated with "special coating".
Old 30 December 2009, 03:55 PM
  #385  
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Originally Posted by Fai17
all coated with "special coating".

Is that like a spicy one from your restaurant
I thought yours would of been on the road a long time ago.
Old 30 December 2009, 06:17 PM
  #386  
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Steve,
You should know as much as anyone, these things take time and always take longer than anticipated.

Is yours back on the road yet?
Old 30 December 2009, 07:19 PM
  #387  
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Nope, been told say begining of march ?
Old 30 December 2009, 07:28 PM
  #388  
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roflol ... what was that you were saying to Fai?
Old 30 December 2009, 07:52 PM
  #389  
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Old 30 December 2009, 08:42 PM
  #390  
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Mainly down to me not having time to strip it until a month ago. 4 dropped liners, block is going off to rcms for machining early in the new year. Will get machined for 14mm headstuds whilst there.

January is a no go month for me, due to tax returns, so told Steve end of Feb rather than fail to deliver on a promise.


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