Frayz's little tuning update..
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Joined: Sep 2005
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From: "Engineering Perfection in Essex"
Rod ratio is the only plus I see of any benefit making the engine more square.
Its an improvement in that respect but such a small percentage increase that I can't see the benefit of losing 200cc of displacement worth while.
All this good stuff and not even mentioned combustion chamber design yet
Its an improvement in that respect but such a small percentage increase that I can't see the benefit of losing 200cc of displacement worth while.
All this good stuff and not even mentioned combustion chamber design yet
Joined: Nov 2003
Posts: 13,356
Likes: 58
From: in the woods...........555 Wagon Sqn
Rod ratio is the only plus I see of any benefit making the engine more square.
Its an improvement in that respect but such a small percentage increase that I can't see the benefit of losing 200cc of displacement worth while.
All this good stuff and not even mentioned combustion chamber design yet
Its an improvement in that respect but such a small percentage increase that I can't see the benefit of losing 200cc of displacement worth while.
All this good stuff and not even mentioned combustion chamber design yet

Joined: Nov 2003
Posts: 13,356
Likes: 58
From: in the woods...........555 Wagon Sqn
I've got Zak's old MY05 JDM sti heads from the blob TA car so they have been matched to the 2.5 bore already, other than that stock...1mm oversized inlet standard I believe. Love to go super-tech and port\polish but I really want to drive it again and tbh its gonna scare the googlies off me with the 18g its been so long since I've driven it
Destroked as Ians you don't lose 200cc and there's a hell of a lot more to it than rod ratio.
I asked a UK company back In 2007 if they could source me the parts for a destroked build similar to Ian's; my request was as good as laughed off as it wasn't based on the 97mm/79mm and with time restraints for TA looming I opted for the 2.5 route. Mid 2009 I tried again from UK sources with no joy, seems certain parts to complete this route are now available although my engine's components were sourced further afield.
Should Ian ever decide to purchase the 'correct' turbo for the application, if there is such a thing, I feel the results will speak for themselves.
Re heads, I'd select the right cams before worrying too much on chamber design.
I asked a UK company back In 2007 if they could source me the parts for a destroked build similar to Ian's; my request was as good as laughed off as it wasn't based on the 97mm/79mm and with time restraints for TA looming I opted for the 2.5 route. Mid 2009 I tried again from UK sources with no joy, seems certain parts to complete this route are now available although my engine's components were sourced further afield.
Should Ian ever decide to purchase the 'correct' turbo for the application, if there is such a thing, I feel the results will speak for themselves.
Re heads, I'd select the right cams before worrying too much on chamber design.
Joined: Nov 2003
Posts: 13,356
Likes: 58
From: in the woods...........555 Wagon Sqn
Thread Starter
Joined: Sep 2005
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From: "Engineering Perfection in Essex"
Ian,
Appologies for not doing any calc when I was quickly typing a reply on a Blackberry. Your block being linered combats the obvious limitations of the stock 257 block of which I was refering to yesterday.
The difference in cc of the destroked motor is indeed less than 200cc.
The capacity of the stock 257 is 2.457l with a rod ratio of 1.652. The Crower longer rod gives a ratio of 1.667
The destroked 2.5 using a 99.5/75 arrangement gives a capacity of 2.332l and a rod ratio of 1.740. Indeed only a capacity drop of 125cc.
The stroked 2.2 22B block gives us a capacity of 2.359l
As for combustion chamber design. You only have to look at Duncan Grahams, Shaun fennings (worked heads but stock chambers) 2.5 motors to see the difference. Both use the correct 2.5 head and combustion chamber.
The chamber affects the tuning, power and flame front control over the entire rpm range. You gain in 100% of the powerband.
Its consistant to see that 2.5 motors built using the correct chamber design making more power much more efficiently and safely than any build just shoving stock 2ltr heads on a 2.5 block.
I don't belive that the cams at these levels are holding the motor back as much as the chamber is creating efficient power and burn.
I'm also more than happy with my cam choice for my targets.
I guess I'd best leave the engine design to the tuners who know far better than I to discuss engine geometry.
Best of luck with YOUR build Ian, I'm sure it will work very well indeed
Appologies for not doing any calc when I was quickly typing a reply on a Blackberry. Your block being linered combats the obvious limitations of the stock 257 block of which I was refering to yesterday.
The difference in cc of the destroked motor is indeed less than 200cc.
The capacity of the stock 257 is 2.457l with a rod ratio of 1.652. The Crower longer rod gives a ratio of 1.667
The destroked 2.5 using a 99.5/75 arrangement gives a capacity of 2.332l and a rod ratio of 1.740. Indeed only a capacity drop of 125cc.
The stroked 2.2 22B block gives us a capacity of 2.359l
As for combustion chamber design. You only have to look at Duncan Grahams, Shaun fennings (worked heads but stock chambers) 2.5 motors to see the difference. Both use the correct 2.5 head and combustion chamber.
The chamber affects the tuning, power and flame front control over the entire rpm range. You gain in 100% of the powerband.
Its consistant to see that 2.5 motors built using the correct chamber design making more power much more efficiently and safely than any build just shoving stock 2ltr heads on a 2.5 block.
I don't belive that the cams at these levels are holding the motor back as much as the chamber is creating efficient power and burn.
I'm also more than happy with my cam choice for my targets.
I guess I'd best leave the engine design to the tuners who know far better than I to discuss engine geometry.
Best of luck with YOUR build Ian, I'm sure it will work very well indeed
I keep forgetting yours is a cdb 2.2 to 2.35 Rossy, really is an awesome machine a real credit to you. Have you got that harness bar in yet 
That's mahooosive

That's mahooosive

Last edited by 53; Aug 7, 2010 at 02:25 PM. Reason: Banter FTW .....
Joined: Nov 2003
Posts: 13,356
Likes: 58
From: in the woods...........555 Wagon Sqn
Thread Starter
Joined: Sep 2005
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From: "Engineering Perfection in Essex"
Joined: Nov 2003
Posts: 13,356
Likes: 58
From: in the woods...........555 Wagon Sqn
For circuit use I'd rather closely stacked gearing to match so all gears are used and an engine that will produce peak power at high rpm
For someone that wants both it's a question to selecting something suitable from the many engine configurations out there
Joined: Nov 2003
Posts: 13,356
Likes: 58
From: in the woods...........555 Wagon Sqn
Joined: Nov 2003
Posts: 13,356
Likes: 58
From: in the woods...........555 Wagon Sqn
Thread Starter
Joined: Sep 2005
Posts: 19,945
Likes: 2
From: "Engineering Perfection in Essex"
Tonight I managed to get 5 min to spend on the motor. So the cylinder heads have been fully assembled. Rewashed, final inspection, measure of all valves and guides and final cc check and then assembly of the valvetrain.
Everything was in spec and the final cc of the chambers came in at 54cc dead for all 4 chambers.
I'll post up some pics when i can, nice to get em done to be honest
Everything was in spec and the final cc of the chambers came in at 54cc dead for all 4 chambers.
I'll post up some pics when i can, nice to get em done to be honest
53cc would have been better 

Gonna order some of this to finish off a set of wheels I have, if your Speedlines/discs need a session when your done

http://www.cleanyourcar.co.uk/index....&productId=726


Gonna order some of this to finish off a set of wheels I have, if your Speedlines/discs need a session when your done

http://www.cleanyourcar.co.uk/index....&productId=726
Thread Starter
Joined: Sep 2005
Posts: 19,945
Likes: 2
From: "Engineering Perfection in Essex"
Haha, w@nkers!
Neil, i thought you might enjoy the fact that i have actually started the engine build. maybe i should have text you to per-warn you beforehand.
they look lush, i'll get some pics up soon
Neil, i thought you might enjoy the fact that i have actually started the engine build. maybe i should have text you to per-warn you beforehand.
they look lush, i'll get some pics up soon
Frayz - good to see the progress - if the heads only took 5 minutes then the bottom end should only take 10 minutes.. ish.. 
Ian - sounds like yours will be able to handle big power! And yes, when you get back in it after a long absence it will blow your socks off (even before your 'proper' turbo)!
Cheers fella.. taken way too much money and frustration but that's what happens when you end up paying for things to be done twice
.
Not yet with the harness bar, haven't even picked it up yet
. Going to try some matt black wrap on the boot lid this weekend instead of the carbon as I still haven't the funds to have it painted properly what with said expense - will post some pics up when done. Let me know how the Iron Cut product goes, PB rate it highly!

Ian - sounds like yours will be able to handle big power! And yes, when you get back in it after a long absence it will blow your socks off (even before your 'proper' turbo)!
. Not yet with the harness bar, haven't even picked it up yet
. Going to try some matt black wrap on the boot lid this weekend instead of the carbon as I still haven't the funds to have it painted properly what with said expense - will post some pics up when done. Let me know how the Iron Cut product goes, PB rate it highly!










I've told you before you need to warn us before posting actual progress!