Notices
Essex Subaru Owners Club The official dedicated forum for Essex Subaru Owners Club Events.

Frayz's little tuning update..

Thread Tools
 
Search this Thread
 
Old Aug 6, 2010 | 12:49 PM
  #1351  
frayz's Avatar
frayz
Thread Starter
Essex Area Moderator
Essex Subaru Owners Club Badge
iTrader: (7)
 
Joined: Sep 2005
Posts: 19,945
Likes: 2
From: "Engineering Perfection in Essex"
Default

Rod ratio is the only plus I see of any benefit making the engine more square.
Its an improvement in that respect but such a small percentage increase that I can't see the benefit of losing 200cc of displacement worth while.
All this good stuff and not even mentioned combustion chamber design yet
Reply
Old Aug 6, 2010 | 01:00 PM
  #1352  
trails's Avatar
trails
Scooby Regular
20 Year Member
Liked
Loved
Community Favorite
iTrader: (41)
 
Joined: Nov 2003
Posts: 13,356
Likes: 58
From: in the woods...........555 Wagon Sqn
Default

Originally Posted by frayz
Rod ratio is the only plus I see of any benefit making the engine more square.
Its an improvement in that respect but such a small percentage increase that I can't see the benefit of losing 200cc of displacement worth while.
All this good stuff and not even mentioned combustion chamber design yet
I'm sorry I'd be totally unable to add any value to that discussion at all
Reply
Old Aug 6, 2010 | 01:08 PM
  #1353  
rossi_p's Avatar
rossi_p
Scooby Regular
iTrader: (26)
 
Joined: May 2004
Posts: 1,883
Likes: 0
Default

Originally Posted by trails
I'm sorry I'd be totally unable to add any value to that discussion at all
Me neither
Reply
Old Aug 6, 2010 | 06:02 PM
  #1354  
frayz's Avatar
frayz
Thread Starter
Essex Area Moderator
Essex Subaru Owners Club Badge
iTrader: (7)
 
Joined: Sep 2005
Posts: 19,945
Likes: 2
From: "Engineering Perfection in Essex"
Default

ian, what are you doing with your heads chamber wise?
Reply
Old Aug 6, 2010 | 07:57 PM
  #1355  
frayz's Avatar
frayz
Thread Starter
Essex Area Moderator
Essex Subaru Owners Club Badge
iTrader: (7)
 
Joined: Sep 2005
Posts: 19,945
Likes: 2
From: "Engineering Perfection in Essex"
Default

New Bosch fuel pump landed today. This should feed plenty to the motor

Reply
Old Aug 6, 2010 | 09:49 PM
  #1356  
trails's Avatar
trails
Scooby Regular
20 Year Member
Liked
Loved
Community Favorite
iTrader: (41)
 
Joined: Nov 2003
Posts: 13,356
Likes: 58
From: in the woods...........555 Wagon Sqn
Default

Originally Posted by frayz
ian, what are you doing with your heads chamber wise?
I've got Zak's old MY05 JDM sti heads from the blob TA car so they have been matched to the 2.5 bore already, other than that stock...1mm oversized inlet standard I believe. Love to go super-tech and port\polish but I really want to drive it again and tbh its gonna scare the googlies off me with the 18g its been so long since I've driven it
Reply
Old Aug 6, 2010 | 09:58 PM
  #1357  
Mocom Racing's Avatar
Mocom Racing
Former Sponsor
iTrader: (2)
 
Joined: Feb 2005
Posts: 837
Likes: 0
From: workshop tel: 01787 275074
Default

Destroked as Ians you don't lose 200cc and there's a hell of a lot more to it than rod ratio.
I asked a UK company back In 2007 if they could source me the parts for a destroked build similar to Ian's; my request was as good as laughed off as it wasn't based on the 97mm/79mm and with time restraints for TA looming I opted for the 2.5 route. Mid 2009 I tried again from UK sources with no joy, seems certain parts to complete this route are now available although my engine's components were sourced further afield.

Should Ian ever decide to purchase the 'correct' turbo for the application, if there is such a thing, I feel the results will speak for themselves.

Re heads, I'd select the right cams before worrying too much on chamber design.
Reply
Old Aug 7, 2010 | 12:24 AM
  #1358  
trails's Avatar
trails
Scooby Regular
20 Year Member
Liked
Loved
Community Favorite
iTrader: (41)
 
Joined: Nov 2003
Posts: 13,356
Likes: 58
From: in the woods...........555 Wagon Sqn
Default

Originally Posted by Mocom Racing
Should Ian ever decide to purchase the 'correct' turbo for the application, if there is such a thing, I feel the results will speak for themselves.
gearbox first big boy
Reply
Old Aug 7, 2010 | 08:13 AM
  #1359  
frayz's Avatar
frayz
Thread Starter
Essex Area Moderator
Essex Subaru Owners Club Badge
iTrader: (7)
 
Joined: Sep 2005
Posts: 19,945
Likes: 2
From: "Engineering Perfection in Essex"
Default

Ian,

Appologies for not doing any calc when I was quickly typing a reply on a Blackberry. Your block being linered combats the obvious limitations of the stock 257 block of which I was refering to yesterday.
The difference in cc of the destroked motor is indeed less than 200cc.
The capacity of the stock 257 is 2.457l with a rod ratio of 1.652. The Crower longer rod gives a ratio of 1.667

The destroked 2.5 using a 99.5/75 arrangement gives a capacity of 2.332l and a rod ratio of 1.740. Indeed only a capacity drop of 125cc.

The stroked 2.2 22B block gives us a capacity of 2.359l

As for combustion chamber design. You only have to look at Duncan Grahams, Shaun fennings (worked heads but stock chambers) 2.5 motors to see the difference. Both use the correct 2.5 head and combustion chamber.
The chamber affects the tuning, power and flame front control over the entire rpm range. You gain in 100% of the powerband.
Its consistant to see that 2.5 motors built using the correct chamber design making more power much more efficiently and safely than any build just shoving stock 2ltr heads on a 2.5 block.
I don't belive that the cams at these levels are holding the motor back as much as the chamber is creating efficient power and burn.
I'm also more than happy with my cam choice for my targets.

I guess I'd best leave the engine design to the tuners who know far better than I to discuss engine geometry.

Best of luck with YOUR build Ian, I'm sure it will work very well indeed
Reply
Old Aug 7, 2010 | 01:41 PM
  #1360  
53's Avatar
53
Scooby Senior
iTrader: (41)
 
Joined: Dec 2005
Posts: 16,742
Likes: 4
From: Standing Up
Default

I keep forgetting yours is a cdb 2.2 to 2.35 Rossy, really is an awesome machine a real credit to you. Have you got that harness bar in yet

That's mahooosive


Last edited by 53; Aug 7, 2010 at 02:25 PM. Reason: Banter FTW .....
Reply
Old Aug 7, 2010 | 07:42 PM
  #1361  
essexboy30's Avatar
essexboy30
Scooby Regular
iTrader: (1)
 
Joined: May 2005
Posts: 2,084
Likes: 0
From: Back in the UK at last!!!
Default

gotta love the never ending debate over which engine is best in a scoob.......
Reply
Old Aug 7, 2010 | 08:45 PM
  #1362  
trails's Avatar
trails
Scooby Regular
20 Year Member
Liked
Loved
Community Favorite
iTrader: (41)
 
Joined: Nov 2003
Posts: 13,356
Likes: 58
From: in the woods...........555 Wagon Sqn
Default

Originally Posted by essexboy30
gotta love the never ending debate over which engine is best in a scoob.......
on the money I reckon and just to confuse things a bit more mine is a 2.0 CDB bored and sleeved to 2.5 not a sleeved 257

Frayz I've got your catch can...swap it for a book you have
Reply
Old Aug 7, 2010 | 08:58 PM
  #1363  
frayz's Avatar
frayz
Thread Starter
Essex Area Moderator
Essex Subaru Owners Club Badge
iTrader: (7)
 
Joined: Sep 2005
Posts: 19,945
Likes: 2
From: "Engineering Perfection in Essex"
Default

Originally Posted by trails
on the money I reckon and just to confuse things a bit more mine is a 2.0 CDB bored and sleeved to 2.5 not a sleeved 257

Frayz I've got your catch can...swap it for a book you have
Should be suitably stronger than a stock 257 block then. Ripe for loadsaboost.
Reply
Old Aug 7, 2010 | 09:53 PM
  #1364  
trails's Avatar
trails
Scooby Regular
20 Year Member
Liked
Loved
Community Favorite
iTrader: (41)
 
Joined: Nov 2003
Posts: 13,356
Likes: 58
From: in the woods...........555 Wagon Sqn
Default

Originally Posted by frayz
Should be suitably stronger than a stock 257 block then. Ripe for loadsaboost.
I'm still a bit confused about why you would liner a CDB...I've asked Steve so hopefully should find out soon. Gonna be gentle with the boost i reckon, once I get my proper blower-probably a billet GT30R-its going to raise my heart rate considerably at modest boost levels
Reply
Old Aug 8, 2010 | 06:53 AM
  #1365  
Mocom Racing's Avatar
Mocom Racing
Former Sponsor
iTrader: (2)
 
Joined: Feb 2005
Posts: 837
Likes: 0
From: workshop tel: 01787 275074
Default

Originally Posted by trails
I'm still a bit confused about why you would liner a CDB...I've asked Steve so hopefully should find out soon.
.....a bit confused

Factory CDB was only available in 92mm (2.0ltr) and 97mm (2.2ltr) bore, you need a 100mm bore to reach your 2.4ltr target.
Reply
Old Aug 8, 2010 | 07:07 AM
  #1366  
Mocom Racing's Avatar
Mocom Racing
Former Sponsor
iTrader: (2)
 
Joined: Feb 2005
Posts: 837
Likes: 0
From: workshop tel: 01787 275074
Default

Originally Posted by essexboy30
gotta love the never ending debate over which engine is best in a scoob.......
IMHO, you can't beat a 2.5ltr based road car, they need a 5speed or Hawkeye 6speed to extract the very best experience from them but the grunt, and therefore drivability make them an awesome experience on the road.
For circuit use I'd rather closely stacked gearing to match so all gears are used and an engine that will produce peak power at high rpm

For someone that wants both it's a question to selecting something suitable from the many engine configurations out there
Reply
Old Aug 8, 2010 | 10:23 AM
  #1367  
trails's Avatar
trails
Scooby Regular
20 Year Member
Liked
Loved
Community Favorite
iTrader: (41)
 
Joined: Nov 2003
Posts: 13,356
Likes: 58
From: in the woods...........555 Wagon Sqn
Default

Originally Posted by Mocom Racing
.....a bit confused

Factory CDB was only available in 92mm (2.0ltr) and 97mm (2.2ltr) bore, you need a 100mm bore to reach your 2.4ltr target.
That's why you are building the engine and not me...well allegedly anyways Seriously though, why sleeve a CDB
Reply
Old Aug 8, 2010 | 12:31 PM
  #1368  
Mocom Racing's Avatar
Mocom Racing
Former Sponsor
iTrader: (2)
 
Joined: Feb 2005
Posts: 837
Likes: 0
From: workshop tel: 01787 275074
Default

Originally Posted by trails
Seriously though, why sleeve a CDB
the rings need something to seal against or you'd have a distinct lack of compression. Enlarging a 92mm bore by a further 8mm would have your pistons swimming in the cooling system
Reply
Old Aug 8, 2010 | 12:43 PM
  #1369  
trails's Avatar
trails
Scooby Regular
20 Year Member
Liked
Loved
Community Favorite
iTrader: (41)
 
Joined: Nov 2003
Posts: 13,356
Likes: 58
From: in the woods...........555 Wagon Sqn
Default

Originally Posted by Mocom Racing
the rings need something to seal against or you'd have a distinct lack of compression. Enlarging a 92mm bore by a further 8mm would have your pistons swimming in the cooling system
makes sense, should have asked you earlier

Apologies for thread hijack Frayz
Reply
Old Aug 9, 2010 | 07:41 PM
  #1370  
frayz's Avatar
frayz
Thread Starter
Essex Area Moderator
Essex Subaru Owners Club Badge
iTrader: (7)
 
Joined: Sep 2005
Posts: 19,945
Likes: 2
From: "Engineering Perfection in Essex"
Default

Tonight I managed to get 5 min to spend on the motor. So the cylinder heads have been fully assembled. Rewashed, final inspection, measure of all valves and guides and final cc check and then assembly of the valvetrain.

Everything was in spec and the final cc of the chambers came in at 54cc dead for all 4 chambers.

I'll post up some pics when i can, nice to get em done to be honest
Reply
Old Aug 9, 2010 | 07:48 PM
  #1371  
53's Avatar
53
Scooby Senior
iTrader: (41)
 
Joined: Dec 2005
Posts: 16,742
Likes: 4
From: Standing Up
Default

53cc would have been better

Gonna order some of this to finish off a set of wheels I have, if your Speedlines/discs need a session when your done

http://www.cleanyourcar.co.uk/index....&productId=726
Reply
Old Aug 9, 2010 | 07:48 PM
  #1372  
yellowvanman's Avatar
yellowvanman
Scooby Regular
 
Joined: Feb 2004
Posts: 5,485
Likes: 0
From: Going round in circles in a Mini
Default

I've told you before you need to warn us before posting actual progress!
You know the shocks not good for me old ticker
Reply
Old Aug 9, 2010 | 07:52 PM
  #1373  
frayz's Avatar
frayz
Thread Starter
Essex Area Moderator
Essex Subaru Owners Club Badge
iTrader: (7)
 
Joined: Sep 2005
Posts: 19,945
Likes: 2
From: "Engineering Perfection in Essex"
Default

Haha, w@nkers!

Neil, i thought you might enjoy the fact that i have actually started the engine build. maybe i should have text you to per-warn you beforehand.

they look lush, i'll get some pics up soon
Reply
Old Aug 9, 2010 | 11:49 PM
  #1374  
trails's Avatar
trails
Scooby Regular
20 Year Member
Liked
Loved
Community Favorite
iTrader: (41)
 
Joined: Nov 2003
Posts: 13,356
Likes: 58
From: in the woods...........555 Wagon Sqn
Default

looking forward to seeing the pics
Reply
Old Aug 10, 2010 | 09:42 AM
  #1375  
rossi_p's Avatar
rossi_p
Scooby Regular
iTrader: (26)
 
Joined: May 2004
Posts: 1,883
Likes: 0
Default

Frayz - good to see the progress - if the heads only took 5 minutes then the bottom end should only take 10 minutes.. ish..

Ian - sounds like yours will be able to handle big power! And yes, when you get back in it after a long absence it will blow your socks off (even before your 'proper' turbo)!

Originally Posted by 53WRX
I keep forgetting yours is a cdb 2.2 to 2.35 Rossy, really is an awesome machine a real credit to you. Have you got that harness bar in yet
Cheers fella.. taken way too much money and frustration but that's what happens when you end up paying for things to be done twice .

Not yet with the harness bar, haven't even picked it up yet . Going to try some matt black wrap on the boot lid this weekend instead of the carbon as I still haven't the funds to have it painted properly what with said expense - will post some pics up when done. Let me know how the Iron Cut product goes, PB rate it highly!
Reply
Old Aug 10, 2010 | 02:08 PM
  #1376  
frayz's Avatar
frayz
Thread Starter
Essex Area Moderator
Essex Subaru Owners Club Badge
iTrader: (7)
 
Joined: Sep 2005
Posts: 19,945
Likes: 2
From: "Engineering Perfection in Essex"
Default

Lol bottom end could be more like 15min
Reply
Old Aug 10, 2010 | 06:32 PM
  #1377  
frayz's Avatar
frayz
Thread Starter
Essex Area Moderator
Essex Subaru Owners Club Badge
iTrader: (7)
 
Joined: Sep 2005
Posts: 19,945
Likes: 2
From: "Engineering Perfection in Essex"
Default

Pre warning for Neil, expect a substantial update tomorrow
Reply
Old Aug 10, 2010 | 07:33 PM
  #1378  
yellowvanman's Avatar
yellowvanman
Scooby Regular
 
Joined: Feb 2004
Posts: 5,485
Likes: 0
From: Going round in circles in a Mini
Default

Originally Posted by frayz
Pre warning for Neil, expect a substantial update tomorrow
Thanks, don't like shocks at my age, look forward to tomorrows update

What time shall I pop round to hear it fire up?
Reply
Old Aug 10, 2010 | 07:48 PM
  #1379  
frayz's Avatar
frayz
Thread Starter
Essex Area Moderator
Essex Subaru Owners Club Badge
iTrader: (7)
 
Joined: Sep 2005
Posts: 19,945
Likes: 2
From: "Engineering Perfection in Essex"
Default

Well lets just say im working lates this week but will be having a very early start tomorrow
Reply
Old Aug 10, 2010 | 08:05 PM
  #1380  
TomR555's Avatar
TomR555
Scooby Regular
iTrader: (1)
 
Joined: Apr 2008
Posts: 3,302
Likes: 0
From: Back in a Scoob!!!
Default

cant wait to hear & see all this come together
Reply



All times are GMT +1. The time now is 01:25 PM.