Notices
Projects For Serious DIY Car Projects

Rust removal from classic wheel arches

Thread Tools
 
Search this Thread
 
Old 05 October 2016, 01:13 PM
  #31  
Jimmyrallye
Scooby Regular
 
Jimmyrallye's Avatar
 
Join Date: Aug 2016
Location: Portsmouth
Posts: 167
Likes: 0
Received 0 Likes on 0 Posts
Default

Wow that's preaty horrendous that pipe ... I get a smell on mine but only when driving il have to double check that

Last edited by Jimmyrallye; 14 October 2016 at 04:31 PM.
Old 13 October 2016, 12:51 PM
  #32  
Evansawd
Scooby Regular
Thread Starter
 
Evansawd's Avatar
 
Join Date: Apr 2014
Location: Loughborough
Posts: 303
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by Jimmyrallye
Wow that's preaty horrendous that pipe ... I get a smell on mine but only when driving il have to souble check that
Worth checking for sure, started only a little smell but got worse, the hole wasn't limited to that area but as I tried to cracking the nut it just got bigger.
Old 13 October 2016, 01:01 PM
  #33  
Evansawd
Scooby Regular
Thread Starter
 
Evansawd's Avatar
 
Join Date: Apr 2014
Location: Loughborough
Posts: 303
Likes: 0
Received 0 Likes on 0 Posts
Default

Little update and only a few holes to drill for the sill covers and some brackets to hold the bumper and she's ready for some spraying. Can't wait to have her back on the road.




Cutting the existing rivited patch revealed a complete a**e hole of a job.......a patch over a patch over a large rusted hole......just why!!!




So new sill section and the repair panel in, looking like a patchwork rear end but rust free.



Old 13 October 2016, 01:10 PM
  #34  
Ash Webster
Scooby Regular
 
Ash Webster's Avatar
 
Join Date: Dec 2013
Location: Lytham St Annes
Posts: 975
Received 2 Likes on 2 Posts
Default

The more i look at this thread the more I realise I'm going to have to take mine to a proper bodyshop/coachworks to get it done - I'm nowhere near on your level! amazing job
Old 13 October 2016, 04:16 PM
  #35  
Jimmyrallye
Scooby Regular
 
Jimmyrallye's Avatar
 
Join Date: Aug 2016
Location: Portsmouth
Posts: 167
Likes: 0
Received 0 Likes on 0 Posts
Default

Name:  60E682D7-CDB9-4E4E-8458-090B25AABA17_zpscthulqpp.jpg
Views: 0
Size:  99.0 KB
Old 13 October 2016, 04:19 PM
  #36  
Jimmyrallye
Scooby Regular
 
Jimmyrallye's Avatar
 
Join Date: Aug 2016
Location: Portsmouth
Posts: 167
Likes: 0
Received 0 Likes on 0 Posts
Default

I bought mine recently done I'm just wondering on how much of a good job they done.. I had both sides down as well found a receipt of £950 from body shop

Name:  60E682D7-CDB9-4E4E-8458-090B25AABA17_zpscthulqpp.jpg
Views: 0
Size:  99.0 KB
Old 13 October 2016, 04:27 PM
  #37  
Evansawd
Scooby Regular
Thread Starter
 
Evansawd's Avatar
 
Join Date: Apr 2014
Location: Loughborough
Posts: 303
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by Jimmyrallye
I bought mine recently done I'm just wondering on how much of a good job they done.. I had both sides down as well found a receipt of £950 from body shop
Do you know if the've done anything behind the bumper or under the sill cover. And what about the inner skin, mine looked good until the outer arch was cut away. Chances are if the arches are done to that extent there will be some further down either side. I know it's hidden and not really mot-able but behind the bumper was bad. Check the boot behind the wall carpets and strut towers for an indication. If your worried that is

DI'd they take any pics of the metal work before the filler?

Last edited by Evansawd; 13 October 2016 at 04:28 PM.
Old 13 October 2016, 05:36 PM
  #38  
Jimmyrallye
Scooby Regular
 
Jimmyrallye's Avatar
 
Join Date: Aug 2016
Location: Portsmouth
Posts: 167
Likes: 0
Received 0 Likes on 0 Posts
Default

I've checked all the boot took carpet out and the side. I got my hand right down in that gully bit and it was solid .. I did have a leak where previous owner put a difrent wing on I had to take it of to fit a new brake light in the spoiler..so sealed all holes up that wasn't in use ... I'm worried about the sill bits like you said.. one thing they did tho was on the rear lips they undersealed it flush so no water can sit on top on the inner lips which is a good idea

Last edited by Jimmyrallye; 13 October 2016 at 05:38 PM.
Old 14 October 2016, 12:07 AM
  #39  
lordharding
Scooby Regular
iTrader: (1)
 
lordharding's Avatar
 
Join Date: Oct 2000
Location: cumbria
Posts: 6,802
Likes: 0
Received 1 Like on 1 Post
Default

Great thread which is an inspiration to all classics owners
Mine started bubbling at 9-10 years old and finally got the rust tackled at year 16
Next it a full restoration underneath
Wishbones ,subframes and suspension bits to be replacedwoty a mixture of new components which will be powder coated and some hardrace and white line products to replace parts
A full report will be done as work progresses
Old 14 October 2016, 03:49 PM
  #40  
BrownPantsRacing
Scooby Regular
iTrader: (6)
 
BrownPantsRacing's Avatar
 
Join Date: Oct 2010
Location: Herts & Bucks
Posts: 8,700
Received 128 Likes on 107 Posts
Default

Nice thread and write up. Great work.
Old 15 October 2016, 01:44 PM
  #41  
Evansawd
Scooby Regular
Thread Starter
 
Evansawd's Avatar
 
Join Date: Apr 2014
Location: Loughborough
Posts: 303
Likes: 0
Received 0 Likes on 0 Posts
Default

So rear end is done, side skirts and spats go back fine.

Checked under the boots seal and seen a little rust so cut that out and welded some new in which wasn't a long job just very thin to weld to.





Noticed a bit of rust coming on the front drivers sill and bottom of the front wing so decided to fabricate the bottom of the wing rather than buy a whole new one.





Little bit of the sill left which should be done today then she can coated in rust inhibitor and undercoated with epoxy primer before the filler job starts.

Last edited by Evansawd; 15 October 2016 at 01:45 PM.
Old 16 October 2016, 04:20 PM
  #42  
Evansawd
Scooby Regular
Thread Starter
 
Evansawd's Avatar
 
Join Date: Apr 2014
Location: Loughborough
Posts: 303
Likes: 0
Received 0 Likes on 0 Posts
Default

So the wing and sill on the front all complete. Now to pray for a dry day to epoxy primer before filler. Will be doing a few simple mods and service jobs while it's parked up and a front calliper refurb with all new stainless pistons and seals courtesy of Ian at Godspeed and she should be back on the road (huge celebrating from me)


Last edited by Evansawd; 16 October 2016 at 04:22 PM.
Old 17 October 2016, 01:59 PM
  #43  
Evansawd
Scooby Regular
Thread Starter
 
Evansawd's Avatar
 
Join Date: Apr 2014
Location: Loughborough
Posts: 303
Likes: 0
Received 0 Likes on 0 Posts
Default

So it was time to play around with some of the "smaller" fixes while the weather dried up enough to get a primer coat on. 1st was the rattling boot spoiler which was put on very very poorly. Instead of drilling neat holes the animal who put it on mus have used a hammer and punch, splaying the edges of the holes into sharp snagging edges. The spoiler was attached using extremely oversized bolts and then the holes filled with close to a tube of silicone...... ohhhhh I love idiots who diy and make it all so much worse.





Old 17 October 2016, 03:50 PM
  #44  
Kwik
Scooby Regular
iTrader: (10)
 
Kwik's Avatar
 
Join Date: Feb 2007
Location: Gone Dark
Posts: 6,140
Likes: 0
Received 0 Likes on 0 Posts
Default

Lol, looks like something I'd do. The arches are looking very good, definitely something I'll have to do at some point but doubt I'd ever be able to do it myself.
Old 17 October 2016, 05:58 PM
  #45  
Jimmyrallye
Scooby Regular
 
Jimmyrallye's Avatar
 
Join Date: Aug 2016
Location: Portsmouth
Posts: 167
Likes: 0
Received 0 Likes on 0 Posts
Default

Haha my boot is exactly the same as yours people must not own a drill as mine looks exactly like that !! I have managed to get it water tight tho il have to take a picture and show you

Last edited by Jimmyrallye; 17 October 2016 at 06:01 PM.
Old 23 October 2016, 02:10 PM
  #46  
Evansawd
Scooby Regular
Thread Starter
 
Evansawd's Avatar
 
Join Date: Apr 2014
Location: Loughborough
Posts: 303
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by Jimmyrallye
Haha my boot is exactly the same as yours people must not own a drill as mine looks exactly like that !! I have managed to get it water tight tho il have to take a picture and show you
She's now at the garage waiting for room to rub down and spray. I'll be up there tomorrow preping and will show you the mess the previous owner has made in the parcel shelf to fit some 6x9''s I'm thinking a pick axe was used to bludgeon a hole. Ridiculous.

So now the question I've been thinking hard about.....do I go for the original dark green metallic or go the whole hog and maybe go matte black. Seen a few on interweb and just can't make my mind up......
Old 23 October 2016, 07:16 PM
  #47  
AP3491
Scooby Regular
 
AP3491's Avatar
 
Join Date: Oct 2016
Location: West London
Posts: 326
Likes: 0
Received 2 Likes on 2 Posts
Default

Originally Posted by Evansawd
She's now at the garage waiting for room to rub down and spray. I'll be up there tomorrow preping and will show you the mess the previous owner has made in the parcel shelf to fit some 6x9''s I'm thinking a pick axe was used to bludgeon a hole. Ridiculous.

So now the question I've been thinking hard about.....do I go for the original dark green metallic or go the whole hog and maybe go matte black. Seen a few on interweb and just can't make my mind up......

Top work there mate that's quality, why don't you spray the car the same color it is now then get it wrapped matt black, will also protect your newly painted bodywork, Great stuff though mate going to follow this one closely

Thanks Aaron
Old 23 October 2016, 07:29 PM
  #48  
bigredrob
Scooby Regular
 
bigredrob's Avatar
 
Join Date: Sep 2010
Location: wild and sunny west wales
Posts: 482
Likes: 0
Received 0 Likes on 0 Posts
Default

Great work,.. you should keep it as original as possible, it will be worth more in the long run.
Old 23 October 2016, 09:01 PM
  #49  
johned
Scooby Regular
 
johned's Avatar
 
Join Date: Jan 2010
Location: derbyshire
Posts: 2,002
Likes: 0
Received 16 Likes on 12 Posts
Default

What determination and skill you really are someone with a lot of guts.
Old 23 October 2016, 09:48 PM
  #50  
Jimmyrallye
Scooby Regular
 
Jimmyrallye's Avatar
 
Join Date: Aug 2016
Location: Portsmouth
Posts: 167
Likes: 0
Received 0 Likes on 0 Posts
Default

Keep her all original buddy ... especially after all the hard work you have put in to it
Old 23 October 2016, 11:42 PM
  #51  
Evansawd
Scooby Regular
Thread Starter
 
Evansawd's Avatar
 
Join Date: Apr 2014
Location: Loughborough
Posts: 303
Likes: 0
Received 0 Likes on 0 Posts
Default

I've thought about a wrap to protect the paint just no idea the cost of it so not really taken it serious. I'm 90% persuaded to keep her original but there's that little devil on my shoulder whispering sweet nothings ha ha.

Thing is that it's had so many pieces from various models it's far from original 96 and not sure how that would affect future sales value. Guess if the time come I could drop the original v1 parts back in.
Old 11 November 2016, 11:08 PM
  #52  
Evansawd
Scooby Regular
Thread Starter
 
Evansawd's Avatar
 
Join Date: Apr 2014
Location: Loughborough
Posts: 303
Likes: 0
Received 0 Likes on 0 Posts
Default

So it's been a while but nearly there. Decided to go the whole hog and rub down all the cracked pain on the bumpers and skirts while I was at it. There was a significant whole in the low front lip after I clipped the high ramp at mates garage. So off came the lip and some fiber glass and filler sorted that. A small rub down turned into a full on project in itself.
With great thanks to KIPS front mount intercooler install sticky I thought now was a great time to add the bigger intercooler. Now I know there is much controversy surrounding FMIC over TMIC but as the tiny top mount on the phase 1 was in such bad condition and just tiny I did it anyway. With a little mapping on the esl to remove potential lag.
Not in a specific order these pics I'm afraid but heres a preview of the previous spray.
All primered and ready for top coat.




















Old 14 November 2016, 08:44 AM
  #53  
BrownPantsRacing
Scooby Regular
iTrader: (6)
 
BrownPantsRacing's Avatar
 
Join Date: Oct 2010
Location: Herts & Bucks
Posts: 8,700
Received 128 Likes on 107 Posts
Default

Looking good. Well done.
Old 17 November 2016, 04:55 PM
  #54  
Evansawd
Scooby Regular
Thread Starter
 
Evansawd's Avatar
 
Join Date: Apr 2014
Location: Loughborough
Posts: 303
Likes: 0
Received 0 Likes on 0 Posts
Default

Slow progress but nearly there. Now to spray the sideskirts and the small bonnet scoop and I have two days to put it back together and mapped with bigger injectors and fmic and start new job. Nothing like pressure to get a car back together.


Old 17 November 2016, 10:07 PM
  #55  
johned
Scooby Regular
 
johned's Avatar
 
Join Date: Jan 2010
Location: derbyshire
Posts: 2,002
Likes: 0
Received 16 Likes on 12 Posts
Default

Great stuff and good luck in the new job.
Old 17 November 2016, 10:38 PM
  #56  
quattroowner
Scooby Regular
iTrader: (5)
 
quattroowner's Avatar
 
Join Date: May 2010
Location: Aberdeenshire (Turriff)
Posts: 1,878
Received 10 Likes on 8 Posts
Default

Looking awesome bud. Really good build and great progress

Hope brakes got there okay
Old 20 November 2016, 02:14 PM
  #57  
Evansawd
Scooby Regular
Thread Starter
 
Evansawd's Avatar
 
Join Date: Apr 2014
Location: Loughborough
Posts: 303
Likes: 0
Received 0 Likes on 0 Posts
Default

Not had chance to get any good after pics but here is an idea for now. The mica green that went on is a slightly different mica green for what is on it. The respray it had previous to me has a lot of metallic fleck rather than just metalic so will need a respray again at some point but for now it's bloody close and rust free.
Old 20 November 2016, 02:49 PM
  #58  
johned
Scooby Regular
 
johned's Avatar
 
Join Date: Jan 2010
Location: derbyshire
Posts: 2,002
Likes: 0
Received 16 Likes on 12 Posts
Default

Looking good.
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Bats-Wrx
Subaru Parts
2
09 April 2016 09:21 AM
boot1
General Technical
2
25 March 2016 07:00 PM
Andy Tang
ICE
4
09 January 2001 11:28 AM
johnfelstead
ScoobyNet General
41
27 January 2000 12:51 PM



Quick Reply: Rust removal from classic wheel arches



All times are GMT +1. The time now is 01:03 AM.