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Finally, my car gets 600+hp on the Dyno.

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Old 05 July 2010, 06:59 PM
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FB Tuning
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Default Finally, my car gets 600+hp on the Dyno.

It's taken a fair bit of work (and investment), but i've now acheived over the target power that i'd been aiming for - Check out the ambient and intake temps!



In this spec, it's made..
534hp/490ftlb @ 1.7 Bar on Sainsbury's 95RON
568hp/515ftlb @ 2.0 Bar on V-Power
617hp/555ftlb @ 2.0 Bar on Sunoco GTPlus 109 RON

There's room for a bit more power too - I haven't heard any sparkly det yet whilst pushing the tune up, and am currently running 22-25 degrees of timing at full load. I'm tempted to increase the boost a bit, higher up in the rev-range to try and flatten out the torque and increase the peak power.

The car has been modified from standard, developed and mapped by me. - My main aim was to keep it looking as standard as possible from the outside, whilst delivering the power to surprise a litre sportsbike.

It's safe to say it's an animal to drive on the road at full throttle, yet surprisingly comfortable, economical and easy to drive around town, off boost.

Full Spec is as follows...

2.35Ltr ENGINE
EJ20 closed deck block
Block re-linered to 97mm
Rear thrust bearing conversion.
Arrow 79mm Crankshaft
Cosworth Conrods with ARP Bolts
JE Pistons + Rings
ACL Race Big End Bearings
ACL Race Main Bearings
RCMS 10mm Oil Pump
14mm Head Stud block conversion
Cometic 51" Head Gaskets
Fully Balanced + Blueprinted


CYLINDER HEADS
Version 5/6 Head Castings
Fully Flowbenched, ported and polished
Castings drilled to accept 14mm Stud Kit
RCMS Heavy Duty 14mm Headstud Kit
Ferrea Valves - Stainless Inlets + Inconel Exhausts
Kelford 264 Camshafts
Supertech Double Valve Springs
Titanium Retainers
Shimless Bucket Conversion
JUN Vernier Camshaft Pulleys
 
DRIVETRAIN
WR1 6 Speed Gearbox with DCCD
Quaife Helical Front LSD
R180 Rear Differential, fitted with KAAZ 1.5 way LSD
Exedy Twin Plate Clutch
R180 Rear Hubs
STi5 Front + Rear Driveshafts
STi8 Brembo Brake Calipers, Front and Rear
AP Racing "Strap Drive" Brake Discs
Ferodo DS2500 Brake Pads
Goodridge Brake Hoses
STi5 Shock Absorbers with Eibach Springs
Whiteline ARB Droplinks
Whiteline Rear Subframe Locking Bolts
Whiteline Rear Differential Lockup Kit
Whiteline Castor kit
Whiteline Adjustable 22mm Front Anti-Roll Bar
Whiteline Adjustable 24mm Rear Anti-Roll Bar
Laile Rear Diff Brace

STi8 Alloy Wheels, resprayed in Gunmetal Grey
Bridgestone RE050 Tyres
FB Tuning Geometry Setup


ANCILIARIES
Turbo Dynamics GT35R Turbocharger
TIAL 42mm External Wastegate
RCMS 3 Bolt Tubular Exhaust Manifold
RCMS Rotated Exhaust Uppipe + Downpipe
H&S 3" Exhaust System
Perrin 3 Port Boost Solenoid
K&N Induction Kit with Aluminium Trumpet and cold air feed pipe
Hybrid FMIC with some custom pipework
Turbosmart Dump Valve (VTA)
Mocal 19 Row Oil Cooler
High Flow Aluminium Radiator
Zerosports Cool Thermostat
Aquamist 2D Water Injection System with DDS3 Gauge, Priming Pump and
Remote Reservoir - Running Direct Port Injection
GroupN Engine Mounts
Laile Solid Gearbox Mount
Laile Pitchstop
Lateral High Capacity, Big Winged Sump
PE Kevlar Timing Belt
STi8 Coilpacks (coil on plug)
NGK Racing Spark Plugs - R7434-8
Nismo 740cc Fuel Injectors, modified and flow tested to 1130cc/min
Billet Fuel Rails
Parallel Fuel Rails -6AN Braided Fuel Lines with Earls Fittings
Fuelab Fuel Filter
Bosch Motorsport 044 Fuel Pumps
RCMS Catch Tank
Remote Power Steering Reservoir
Apexi Front + Rear Strutbraces
Apexi Front Subframe Brace
STi 1.3 Bar Rad Cap
Tuffnol Inlet Manifold Spacers
Spec-C Battery and terminals
Ported + Polished Throttle Body
Millers 10/60 Fully Synthetic Oil
Redline Lightweight Shockproof Gear Oil
Millers Motorsport Brake Fluid
Silkolene Pro-Cool Coolant


INTERIOR, EXTERIOR + ELECTRONICS
Terzo Limited Edition Front and Rear Seats
Autronic SM4 ECU with Launch Control - Mapped by FB Tuning
Techedge Wideband Lambda Controller
EGT Controller
Phormula Knock Analyser KS4
Neetronics DCCD Controller
Wideband Lambda Gauge
Water Injection Gauge
SPA Oil Temp + Oil Pressure Digital Gauge
HID Headlights
Chubb 2Ltr Powder Fire Extinguisher
PIAA 140 watt Driving Lamps
PIAA Horns
Extra Bonnet Scoop
Sony MP3 Headunit
Sony Component Front and Rear Speakers
1000W Subwoofer
"Impreza Sport 2.0 AWD" boot-lid badge





I'll be back on the dyno this weekend, to see if there's any more to be had out of it, and i'll update the thread in due course.

Last edited by FB Tuning; 05 July 2010 at 10:05 PM.
Old 05 July 2010, 07:04 PM
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F1 CJE UK
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wow nice one mate bet your over the moon.

Why did you go for a 2.35 over 2 or 2.5. i had speced that up at rcm but they seem to think 2.5 is the way to go, interested to hear your thoughts ?
Old 05 July 2010, 07:06 PM
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mervil
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Awesome Bloody good spec too
Old 05 July 2010, 07:08 PM
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Shaun
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Cracking figures!

Welcome to the 600bhp club!
Old 05 July 2010, 07:08 PM
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WTF

TX.

Edit - interesting to see you using an Autronic SM4 ECU (same as mine!) - why not Solaris etc?

Last edited by Terminator X; 05 July 2010 at 07:10 PM.
Old 05 July 2010, 07:08 PM
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Shaun
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Double post.

Last edited by Shaun; 05 July 2010 at 07:37 PM. Reason: Double bubble.
Old 05 July 2010, 07:23 PM
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Great figures Rich

Tony
Old 05 July 2010, 07:35 PM
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rooferman
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Love the standard look.......you didn,t go for the sport bumpers and bonnet look in the end then....?
Old 05 July 2010, 07:37 PM
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"Standard" look is the new bling!
Old 05 July 2010, 07:50 PM
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Budgie
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nice on Rich
was a long hot day but i am glad i stayed to the end
that was an awesome performance
FB Tuning
glad to have you looking after my car


not sure about the rear spoiler aditions though
Old 05 July 2010, 07:53 PM
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Nice one Rich. Should make a fair bit more on a January morning Dyno session
Old 05 July 2010, 07:56 PM
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holy **** how much money went into that car
Old 05 July 2010, 07:57 PM
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Originally Posted by B0DSKI
Nice one Rich. Should make a fair bit more on a January morning Dyno session
It shouldnt make any more peak power regardless of the weather. That's what the compensation factors within the dyno software are for.
Old 05 July 2010, 08:04 PM
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97mm crank is a mistake, or I want one too !

Amazing results, but what's that like to drive ?

Scary ?

dunx
Old 05 July 2010, 08:10 PM
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Originally Posted by dunx
Amazing results, but what's that like to drive ?

Scary ?

dunx
i followed Rich to the dyno
i think the next mod will need to be wheely bars
Old 05 July 2010, 08:14 PM
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Superb car, It sounds as good as it goes! it is the loudest car I have ever heard good work Rich
Old 05 July 2010, 08:18 PM
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Holy sweet lord mate. That is outstanding.

Glad to see all the hard work has paid off mate. Enjoy it.

Steve
Old 05 July 2010, 08:32 PM
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WOW, very impressed :-)
Old 05 July 2010, 08:34 PM
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thats got a punch mate. whats the mpg like off boost
Old 05 July 2010, 08:39 PM
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I think thats a silly thing to do, and it looks horrible you must sell it, to Meeeeeeeeeeeee
serious power I bet thats a real hoot to drive, im on the hunt for 300bhp I cant even imagine what a 600 odd bhp car would feel like, Hate to think what Money youve put into it

Well done to you mate great looking car with fantastic power I Love it
Old 05 July 2010, 08:49 PM
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very impressive, loving the standard'ness
Old 05 July 2010, 08:55 PM
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Awesomke mate wouldnt like to think how much it has cost you tho, but I bet you aint thinking about that at the moment
Old 05 July 2010, 09:43 PM
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Originally Posted by TonyBurns
Great figures Rich

Tony
Cheers Tony

Originally Posted by F1 CJE UK
wow nice one mate bet your over the moon.

Why did you go for a 2.35 over 2 or 2.5. i had speced that up at rcm but they seem to think 2.5 is the way to go, interested to hear your thoughts ?
2.35 is tried and tested, and was the sensible option at the time of build

Originally Posted by Terminator X
WTF

TX.

Edit - interesting to see you using an Autronic SM4 ECU (same as mine!) - why not Solaris etc?
"WTF" - That's what some guy on an R1 said when we stopped at a set of traffic lights

SM4 is a very capable ecu - It doesn't have all the bells and whistles of the Syvecs, but it's adequate for my needs.

Last edited by FB Tuning; 05 July 2010 at 09:44 PM.
Old 05 July 2010, 09:48 PM
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Originally Posted by rooferman
Love the standard look.......you didn,t go for the sport bumpers and bonnet look in the end then....?
No, it makes far too much noise to be convincingly disguised as a 2.0 Sport

Originally Posted by Budgie
nice on Rich
was a long hot day but i am glad i stayed to the end
that was an awesome performance
FB Tuning
glad to have you looking after my car


not sure about the rear spoiler aditions though
Cheers Pete - I wouldn't want those two blokes sat in the boot all the time - slow me down too much

Originally Posted by NEILB1
holy **** how much money went into that car
I haven't added it all up, but at a guess around £23k including buying the car, but not taking into account any of my labour.
Old 05 July 2010, 09:55 PM
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Originally Posted by mystery_machine
Superb car, It sounds as good as it goes! it is the loudest car I have ever heard good work Rich
Cheers mate - Hope you are well

Originally Posted by mikescooby
thats got a punch mate. whats the mpg like off boost
If you can force yourself to sit at the legal limit on the motorway, then it returns around 280 miles to a 60Ltrs tank full. Although a quick calculation shows that at full boost @7k rpm it's consuming just over 3.75Ltrs of fuel per minute


Originally Posted by Scoobydudey
I think thats a silly thing to do, and it looks horrible you must sell it, to Meeeeeeeeeeeee
serious power I bet thats a real hoot to drive, im on the hunt for 300bhp I cant even imagine what a 600 odd bhp car would feel like, Hate to think what Money youve put into it

Well done to you mate great looking car with fantastic power I Love it
....bring me your car and around £25K, and you could be driving something very similar
Old 05 July 2010, 09:57 PM
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Originally Posted by beef-on-the-bone
very impressive, loving the standard'ness
Yup, me too. Put the money where it counts.
Old 05 July 2010, 10:03 PM
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Budgie
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Originally Posted by fiestaboy



....bring me your car and around £25K, and you could be driving something very similar
is that all
Old 05 July 2010, 10:06 PM
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Originally Posted by dunx
97mm crank is a mistake, or I want one too !

Amazing results, but what's that like to drive ?

Scary ?

dunx

The top of the rod would probably hit the head though

Typo corrected
Old 05 July 2010, 10:13 PM
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Originally Posted by Budgie
is that all
OK, OK - maybe closer to £30k then
Old 05 July 2010, 10:24 PM
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Just a shame he can't drive it as well as I can, hey hun....



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