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Old 15 January 2018, 07:37 PM
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Eddieice
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Default Possibly Headgasket failure.

Lately been havng few issues with my 2006 Subaru Impreza wrx Hawkeye which seem to be narrowing now down to headgasket failure.
Changed the coolant today and new thermostat installed. Burped the system and not a single bubble was appearing. Both radiator pipes were hot and fabs kicked in like they should. But have over the last few months noticed my coolant level dropping and expansion tank not actually filling up after a hard run. I have had the temperature rise to the red zone and there was a point where it came out all over the floor after a trip along the motorway but after I refilled with water to get me home it didn’t overheat at all. (20 minutes driving) I have noticed some water coming from my exhaust but am unsure what else I could check now. Hopefully the level stays put with drivinng for the next few days. If it is the head gasket though what is The rough prices to get it done nowdays? And who is recommended around the South Wales ( swansea) area. Thanks, Ed
Old 15 January 2018, 07:48 PM
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Jon T
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If your head gasket has gone your probably going to need a rebuild. Its been known for the bearings to go not long after
Old 15 January 2018, 08:17 PM
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Vxr2010
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when it’s cooled down fully take off the expansion tank cap , if there’s a lot of air in the tank then not good , sounds like you are loosing water rather than it over filling the non pressured expansion tank attached to the radiator , when the non pressured tank fills up it’s supposed to return as it’s cooling if it does not then engine is full of air , over heating not a good sign , gas test time , on a big note if it’s hg then use a good hg cosworth and arp bolts etc plus always rebuild the bottom end or it will go not long after , i learnt that the expensive way on a fsti a year latet bottom end went , when my newer fsti hg went bottom end seemed fine until it was stripped and bearings were quite bad but crank was re useable
Old 15 January 2018, 08:20 PM
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Vxr2010
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i could be other issues as not always straight forward to diagnose a failing hg so gas test and get some one who knows what they are doing to check it over
Old 15 January 2018, 09:51 PM
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bonesetter
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You've got all the symptoms of HG

If you do get them changed, it is worth going for a bottom end bearing change at the same time as a minimum. After that you could go the whole hog and have rings and head refurb (may as well if you're that far)

But here's the thing - be sure you're taking the motor who knows their Subaru's so many have had to pay twice (or even more) to get the job done
Old 16 January 2018, 09:25 AM
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This^^^
Old 16 January 2018, 03:39 PM
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Doesn't sound good unfortunately.


As said really, watch the expansion tank next to the headers. Check the level is right up to the top when cold. Drive the car and check again when cold the next day. If the level moves, then it could be heads lifting under boost and combustion gasses pushing their way into the water system displacing water as they do so.


Change the high pressure cap on this bottle just in case as these are known to go occasionally.


Any pics or more info?
Old 16 January 2018, 09:12 PM
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Eddieice
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Will go out and check on the level now, of coolant but after burping there’s was no big bubbles at all coming up yesterday. Hopefully after letting it cool it will be still full. Will be getting a sniff test done tomorrow so hopefully that will be a Clear sign of headgasket failure and if it’s not then I’m not sure what could be the problem then! Only thing that worries me is after burping the system I noticed some water coming out of the exhaust when revving it very slightly for a few times. No hard Revving just 2-3000 rpm. Havnt noticed and leaks. And driven the car for 20 miles since topping the coolant up yesterday and the temp guage has stayed solid where’s it should and not overheated.
Old 17 January 2018, 08:34 AM
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Is your WRX standard? Does it still have the TD04 turbo fitted or has someone upgraded it at some point? What turbo and power is it running?


With an un-forged 2.5 Subaru engine it's always advisable to keep boost below 1.35bar max.
Old 17 January 2018, 01:33 PM
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Eddieice
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Originally Posted by BrownPantsRacing
Is your WRX standard? Does it still have the TD04 turbo fitted or has someone upgraded it at some point? What turbo and power is it running?


With an un-forged 2.5 Subaru engine it's always advisable to keep boost below 1.35bar max.
Standard turbo. Updated fuel pump, front mount intercooler, remap to 278bhp. Running 16-17 psi. From what I remember.
Old 17 January 2018, 01:59 PM
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Long shot but could it be a failed/failing radiator cap? I know with higher states of tune the standard cap is not sufficient.
Old 17 January 2018, 02:15 PM
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Hmm I’ll change it later on. Anywhere around South Wales where I could get the headgaskets done that’s not insane prices? Thanks
Old 17 January 2018, 02:47 PM
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You're not running crazy boos then at around 1.1 bar.


As said above though, if you're getting the head gaskets done it would be very sensible to get the whole engine rebuilt.


A full forged re-build will be £3.5 - 5k depending where you have it done. The head gaskets will probably cost you £1.5k through someone who knows what they are doing. Chances are, if it's a good builder they will also urge you to get a full rebuild. You may find yourself paying £1.5k for head gaskets very shortly followed by £3.5-5k for the rebuild once the bottom end fails. If it were me, I'd save myself £1.5k and get the full engine done straight away.


Not quite sure why your car needed a FMIC at 280bhp level on a TD04 turbo?
Old 17 January 2018, 03:09 PM
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Originally Posted by BrownPantsRacing
You're not running crazy boos then at around 1.1 bar.


As said above though, if you're getting the head gaskets done it would be very sensible to get the whole engine rebuilt.


A full forged re-build will be £3.5 - 5k depending where you have it done. The head gaskets will probably cost you £1.5k through someone who knows what they are doing. Chances are, if it's a good builder they will also urge you to get a full rebuild. You may find yourself paying £1.5k for head gaskets very shortly followed by £3.5-5k for the rebuild once the bottom end fails. If it were me, I'd save myself £1.5k and get the full engine done straight away.


Not quite sure why your car needed a FMIC at 280bhp level on a TD04 turbo?
Can’t really afford the fully forged route since I’m looking to buy a house lol. Was looking into the future of a running a td05-16g turbo which a friend is running on his 2.5 since it produced insane results! But I never got round to buying and installing it. And this happens now. Just been out to check the header tank and it’s maybe 1mm lower down from when I topped it up on Monday.
Old 17 January 2018, 03:14 PM
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1mm isn't worth worrying about. Should be as far up as it can go, so literally just under the cap lip. If it drops out of sight more than a few mm than I'd get more concerned.


As said already, change the cap first and see where you go from there.


There are much better turbo's for the 2,5 engine than the TD05-16g units. You want a VF43 or a VF48 turbo which are designed especially for the 2.5 engines. Had the Vf48 on my hawk WRX and it was a total monster.
Old 17 January 2018, 03:14 PM
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Originally Posted by BrownPantsRacing
You're not running crazy boos then at around 1.1 bar.


As said above though, if you're getting the head gaskets done it would be very sensible to get the whole engine rebuilt.


A full forged re-build will be £3.5 - 5k depending where you have it done. The head gaskets will probably cost you £1.5k through someone who knows what they are doing. Chances are, if it's a good builder they will also urge you to get a full rebuild. You may find yourself paying £1.5k for head gaskets very shortly followed by £3.5-5k for the rebuild once the bottom end fails. If it were me, I'd save myself £1.5k and get the full engine done straight away.


Not quite sure why your car needed a FMIC at 280bhp level on a TD04 turbo?
You wont get much for £1500

Then there's the clutch to look at while it's out...
Old 17 January 2018, 03:21 PM
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ProdriveTim
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I sincerely hope it isn't HG but there are alot of 2.5 owners, including me, on Scoobynet who went through various stages of denial before facing reality. Not saying you are doing that, but it was only after I faced up to facts and got it sorted did I really enjoy the car again.
For what it's worth, I didn't go forged. At the time Slowboy said pistons, rings, etc were all in good health so I went Cosworth gaskets and ARP studs. Car has a JGM map (358hp) on top mount (Hawk STi). That was 6 years and 50k miles ago.
Good luck either way
Old 17 January 2018, 03:22 PM
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Originally Posted by bonesetter
You wont get much for £1500

Then there's the clutch to look at while it's out...
^^^^I agree - I think I paid circa £2k six years ago which included clutch.
Old 17 January 2018, 03:26 PM
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Originally Posted by ProdriveTim
^^^^I agree - I think I paid circa £2k six years ago which included clutch.

Really? Just for head gaskets?


I'd expect to get the head gaskets done for £1.5k. I was quoted that a couple of years ago. You won't need a clutch doing with head gaskets, but depending on mileage of car it would be worth considering if engine is out.
Old 17 January 2018, 03:32 PM
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Originally Posted by BrownPantsRacing
Really? Just for head gaskets?


I'd expect to get the head gaskets done for £1.5k. I was quoted that a couple of years ago. You won't need a clutch doing with head gaskets, but depending on mileage of car it would be worth considering if engine is out.
You didn't read my post - included clutch
Old 17 January 2018, 03:37 PM
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Originally Posted by ProdriveTim
You didn't read my post - included clutch

Ah yes, I replied to the wrong post. Should have replied to bonesetters post. £2k with clutch sounds about right to me. I stand by my original comment that head gaskets alone would be around £1.5k. Hopefully.
Old 17 January 2018, 03:48 PM
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Had the clutch changed 2 years ago so no need for that lol ah could it be the water pump may have gone by any chance?
Old 17 January 2018, 03:57 PM
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Originally Posted by Eddieice
Had the clutch changed 2 years ago so no need for that lol ah could it be the water pump may have gone by any chance?

Unlikely.


When was the cambelt last changed? Most garages will check the water pump when they do the cambelt and change if required. Wouldn't have though the water pump will be the cause of air in your system.
Old 17 January 2018, 06:13 PM
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Originally Posted by BrownPantsRacing
Unlikely.


When was the cambelt last changed? Most garages will check the water pump when they do the cambelt and change if required. Wouldn't have though the water pump will be the cause of air in your system.
Cam belt was a changed 4 years ago when I bought the car as it had 58000 miles and nothing saying about any belts being changed. So I had all the belts done straight after I bought it and nothing was said about the water pump.
Old 18 January 2018, 08:53 AM
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You'd have thought the water pump was ok then.


Just keep monitoring that expansion header tank when cold every day like a hawk.


Have you got anything in the car to monitor boost levels? May be worth you getting a cheap KKL cable and BTSSM or torque pro android apps to monitor this. If it's over-boosting I'd want to know about this. Also, the app will help you carefully monitor the temperature. The standard gauge sits in the middle for most temperatures and will only show high in very extreme cases. With an app monitoring you can watch it by degree and even see the fans kicking in.
Old 18 January 2018, 12:03 PM
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Originally Posted by BrownPantsRacing
You'd have thought the water pump was ok then.


Just keep monitoring that expansion header tank when cold every day like a hawk.


Have you got anything in the car to monitor boost levels? May be worth you getting a cheap KKL cable and BTSSM or torque pro android apps to monitor this. If it's over-boosting I'd want to know about this. Also, the app will help you carefully monitor the temperature. The standard gauge sits in the middle for most temperatures and will only show high in very extreme cases. With an app monitoring you can watch it by degree and even see the fans kicking in.
g
Got a an ob2 reader so will use that! Noticed too and dunno how only now I have. That the radiator cap I had on was rated for 1.1bar. So just now swapped it over to the original Subaru one which was 137kpa. ( changed the radiator so used the new radiator cap.) will keep checking fluid level. But did a pressure test from the radiator and no leaks obvious. Pressure held solid.
Old 18 January 2018, 05:34 PM
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Did you get a sniffer test done for peace of mind?
Old 18 January 2018, 06:39 PM
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Originally Posted by Wull
Did you get a sniffer test done for peace of mind?
Will be getting the sniffer test done tomorrow. Hopefully comes back clear!
Old 18 January 2018, 08:11 PM
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Originally Posted by Eddieice
Will be getting the sniffer test done tomorrow. Hopefully comes back clear!
I had a HG failure on my blob WRX. Your symptoms sound different to mine. On mine the heads were lifting underboost and letting combustion gasses pass into the cooling system. Symptoms were coolant level dropping, extreme difficulty starting, occasional smoke from exhaust, smell of burning when pulling up after a run and radiator hoses were solid due tongue cooling system being pressurised.

In the end I didn't go forged like others have advised as it was very early onset HG failure with no overheating. A local subaru specialist and engine builder reckoned the bottom end was fine. Fingers crossed he was right!
Old 21 January 2018, 05:30 PM
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KEPt an eye on the coolant levels and they havnt really dropped at all. For the last few days been keeping a sharp eye though! Unable to find my ob2 reader to check the exact coolant temperature readings when driving but the guage has sat solid where it should be. Havnt really been boosting it or driving hard too. But no overheating showing whatsoever.


Quick Reply: Possibly Headgasket failure.



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