Notices
Projects For Serious DIY Car Projects

Might as well...99 Turbo Wagon. Picture heavy.

Thread Tools
 
Search this Thread
 
Old 16 January 2013, 02:31 AM
  #1  
funkmasterjay
Scooby Regular
Thread Starter
 
funkmasterjay's Avatar
 
Join Date: Aug 2012
Location: South Essex
Posts: 423
Likes: 0
Received 0 Likes on 0 Posts
Default Might as well...99 Turbo Wagon. Picture heavy.

Hey all.
I might as well keep track of what I am up to, and possibly share some ideas.

I bought my car pretty much standard in August last year and absolutely love it...so much that I don't even use my EH9 Civic as it's intended daily use.

I can't believe she still loves her mama's car. lol


I bought the car with Stainless system, 4 pots, braided hoses and that's pretty much it. This car is not intended to be a fire breathing monster. The plan is to have fun tinkering with it, but keep it user friendly and vulture as much OEM+ / uprated parts as possible. Call it Project Recession.

One of the first things I did was replace the VTA dump valve on the car with a FORGE fully recirc item.

It had just been serviced when I bought it, and cambelt also done. Mileage is just a few shy of 100k.

Gauges:
I bought a set of Prosport gauges for £50 off a mate, plus the fitting kit on here and the necessary wiring from TDi as they are local to me.

Oil Pressure port


mounted....


+ve feed while cranking taken from ignition switch...fused of course.




power, sensor earth, vacuum hose and signal wires. I have run a white wire also into the engine bay to use as water temp signal at some point.










mounted


Permanently green


Just before it got cold I got some oil and filter from OPIE oils.


Oh so JDM....So I have this thing about JDM spec cars. I did this to my old Celica, and also the BB8 Prelude. Basically fitting as many JDM spec parts as possible such as indicators, mirrors etc.

Thanks to MATTY @ Pole Position.


Looming






some alterations


That must be for the alarm then....


I had to tap the new loom for the indicators to flash with the alarm.




Back together




I broke the LED holder so upgraded to this





Mirror signal, next maneuver??
Thanks to Super Ted and Acazar, I installed the JDM mirrors. I specifically asked Ted for the pigtails too which means I have my UK mirrors with their switch, and another pigtail so changing over will take all of half an hour.






ICE
I do love my music. The username kinda gives it away. I usually have just a pair of amped components and a subwoofer in my cars, but now that I am a daddy and my daughter loves music...I wanted her to hear the vocals too.

My set up is as follows....

*FLi 6.5 inch components front

*FLi 4 inch coaxials rear

*Pioneer HU with iPod connectivity and car phone

*Pioneer 12 inch sub in a ported box (£10 on ebay collected). This will have a new home in the spare wheel well in the summer.

*4AWG power from battery into cabin, split into 2 x 8 AWG for amps. Ditto for earth. The distribution blocks are all behind the glovebox. I also have a new earth for the stereo so both amps and HU will have the same earth point. I also have another live for a relay for the remote leads, and same earth for the relay. The last live will be for a charging circuit for satnav/phone.

* MDF rings for the speakers, though there was a mistake with the rears so they are mounted ghetto for a week until the rings turn up. The rings were £5 from ebay.

* Silent coat sound deadening material. I have only done the bare minimum on the front doors. Bl00dy freezing. I will do the rear doors, outer skins and boot in the summer.

* Amps under each seat. Phoenix Gold amp was £25 on ebay and the Boss was £30 from Celica Club.

A lot of this stuff I have had for ages...I have learned to be patient in my old age.

Now the ICE pics. Not finished yet. Hopefully this weekend.

Positive terminal and 4 AWG cable mocked up


Fuse


Components mounted on MDF spacers


Took much of the interior out to make life easy...and to be neat.


Wish I had a warm garage....it was 1 Degree outside


Going hard


My mate Gary had a really good eye for doing things properly. You can see how dark it was outside lol



Earth loom...I used yellow for the relay.


Neatness


Sound deadening at 6.30pm in the freezing cold is no fun. Charlotte was not impressed we used her hair dryer lol.




Now that I think about it I could have gone for 5.25 rear speakers but oh well. The MDF rings will sort that gap out.


Silent coat.... £20 for 8 sheets


Amps







Suspension
Thanks to Wongy and my mate Dave 'Onion' Peacock for the help in swapping over the suspension.



Dirty right?


My daughter actually loves my stuff...


She spent an afternoon with me at the workshop repairing the exhaust.



That's it for now.

Most of these parts I have owned for ages, or just vultured on ebay/trade section.

My next planned mods are...

1. Cheap decat downpipe modified with a sports cat / or sports cat downpipe - whichever I get first.
2. TD05 turbo
3. Walbro fuel pump or equivalent
4. 3 port boost solenoid (I already have this).
5. AEM FIC / ECUTEC and bigger injectors if necessary (whichever is cheaper and comes first). I am a fan of the AEM. I was one of the first to import and install it in a UK car for my Celica NA/Turbo conversion that was featured in Banzai).
6. Rear wiper delete.
7. Parallel fuel rails with braided hoses.

I'm sure there is a host of other stuff. I plan to enjoy this car for a while, then maybe upgrade to a newer wagon in the next couple of years.

Thanks for reading. Comments and advice most welcome.

J

Last edited by funkmasterjay; 16 January 2013 at 02:46 AM. Reason: forgot the amps etc
Old 16 January 2013, 02:35 AM
  #2  
funkmasterjay
Scooby Regular
Thread Starter
 
funkmasterjay's Avatar
 
Join Date: Aug 2012
Location: South Essex
Posts: 423
Likes: 0
Received 0 Likes on 0 Posts
Default

Damn...silly me. I forgot to thank Wongy for selling me the host of silicone hoses and Cusco Strut bar.

J
Old 16 January 2013, 06:45 AM
  #3  
mikeywilliams
Scooby Regular
 
mikeywilliams's Avatar
 
Join Date: Apr 2011
Location: isle of wight
Posts: 257
Likes: 0
Received 0 Likes on 0 Posts
Default

looks good, wish i had the confidence and know how to tinker with mine
Old 16 January 2013, 01:21 PM
  #4  
stonejedi
Scooby Regular
iTrader: (51)
 
stonejedi's Avatar
 
Join Date: Jan 2008
Posts: 7,439
Received 149 Likes on 109 Posts
Default

thanks for taken the time to do the right up,good stuff jay.SJ.
Old 17 January 2013, 11:16 AM
  #5  
funkmasterjay
Scooby Regular
Thread Starter
 
funkmasterjay's Avatar
 
Join Date: Aug 2012
Location: South Essex
Posts: 423
Likes: 0
Received 0 Likes on 0 Posts
Default

Thanks for the commens guy.

J
Old 17 January 2013, 07:37 PM
  #6  
tattoosi
Scooby Regular
iTrader: (5)
 
tattoosi's Avatar
 
Join Date: Nov 2012
Location: redddddiiittttccccchhhhhh
Posts: 862
Likes: 0
Received 0 Likes on 0 Posts
Default

nice right up mate....

yr little en looks as happy as when i take my lad down the garage lol
Old 17 January 2013, 07:49 PM
  #7  
zippy!
Scooby Regular
iTrader: (1)
 
zippy!'s Avatar
 
Join Date: May 2009
Location: nowhere fancy
Posts: 1,758
Likes: 0
Received 0 Likes on 0 Posts
Default

Looking good mate
Old 18 January 2013, 11:39 AM
  #8  
Shaks-STI
Scooby Regular
iTrader: (7)
 
Shaks-STI's Avatar
 
Join Date: Aug 2009
Location: Leicester
Posts: 1,877
Likes: 0
Received 0 Likes on 0 Posts
Default

Good work fella
Old 18 January 2013, 10:22 PM
  #9  
leeds_182
Scooby Regular
iTrader: (2)
 
leeds_182's Avatar
 
Join Date: Nov 2012
Location: Selby, North Yorkshire
Posts: 572
Likes: 0
Received 0 Likes on 0 Posts
Default

Good work dude.
Old 19 January 2013, 06:15 PM
  #10  
funkmasterjay
Scooby Regular
Thread Starter
 
funkmasterjay's Avatar
 
Join Date: Aug 2012
Location: South Essex
Posts: 423
Likes: 0
Received 0 Likes on 0 Posts
Default

Thanks fellas.

I will do some more work when the weather improves.
Old 19 January 2013, 09:00 PM
  #11  
wrxolly
Scooby Regular
 
wrxolly's Avatar
 
Join Date: Oct 2011
Location: preston
Posts: 156
Likes: 0
Received 0 Likes on 0 Posts
Default

brilliant project,the wright up is excellent
Old 19 January 2013, 09:17 PM
  #12  
dukeoffenland
Scooby Regular
 
dukeoffenland's Avatar
 
Join Date: Feb 2012
Location: Peterborough
Posts: 640
Likes: 0
Received 0 Likes on 0 Posts
Default

Cool ! I need to sort my speakers out in my wagon
Old 02 February 2013, 08:59 PM
  #13  
funkmasterjay
Scooby Regular
Thread Starter
 
funkmasterjay's Avatar
 
Join Date: Aug 2012
Location: South Essex
Posts: 423
Likes: 0
Received 0 Likes on 0 Posts
Default

Evening all.

So it's been a few weeks and weather, time and opportunity have been bad. I managed to take a few pics of my activities so here goes.

speaker rings turned up for the rears, but my drill's battery was out...and light was scarce, so might do it tomorrow.



The Phoenix Gold amp was too small, so replaced with a 600W item on ebay.

Now you see the sub amp (2ch under driver's seat)


now you don't


So I've been moaning about my buzzing door lock actuator for ages. I did a temporary fix which lasted two weeks.

This is the old offending article...simple 2 wire slave motor/actuator. Basically the motor drives a rack up or down. the mechanism is not screwed inside, but just secured when the casing is closed. Mine was loose by just 1mm so I used cable tie to tighten it up.



After a while it gave up, so I stopped being TIGHT and got replacement on eBay. Only £2 but I have been brought up to repair before replace. LOL

new one


old v new


back together again


Obigatory snow pics - I was driving through the village after seeing the dentist. Loved the view by the river so took this.



It snowed heavily but I still went to work - Installed a Parrot in the Seat Leon


random


OK back to business
I remember talking about running speaker signal fom the amp back to the ISO connector. This is 'Ghetto' but it saves running wires through the door grommets. Also, there is no cutting in case you return to stock.

The female connector in my hand has 8 wires ie 4 speakers from the amp...this plugs into the ISO connector already in the car.



better view


Yay - shame i couldnt get 100k dead on, but i was driving.


Tomorrow I will replace o2 sensor and do the rear speakers.

J
Old 09 February 2013, 11:32 PM
  #14  
funkmasterjay
Scooby Regular
Thread Starter
 
funkmasterjay's Avatar
 
Join Date: Aug 2012
Location: South Essex
Posts: 423
Likes: 0
Received 0 Likes on 0 Posts
Default

Hey all.

So the weather has been kind lately so I have been tinkering again. I am yet to do the rest of the sound deadening. I think I will leave that til the spring.

I replaced he o2 sensor recently. It took all of 15 minutes. I tell you, anyone with a TMIC should invest in silicone hoses - it makes taking the i/c off very easy indeed.

After the o2 sensor, I decided on a quick wash. I am no detailer - the car desperately needs it. What do you think about black wheels, black mirrors, black vinyl roof and black door handles?



2 bucket method - with 4 buckets










Anyway, back to tinkering.

So I use my mobile a lot - for Navigation and also it is connected my my stereo via bluetooth. I hate the idea of charging from the cigarette lighter, and as an android, the straight charger plug scares me.

So, I thought of buying a 12v -> 5v hard wire charger kit. The cost wasnt too bad, but for £8 I could make my own and it would be more fun.

So I got this lot from eBay.
1. Micro USB plug with 90 degree bend.
2. universal cigatette lighter socket
3. dual USB bullet plug.

The plan was to hide it behind the scenes, with just a few inches protruding above the dash.

I found a suitable earth, and for the power, I used the same fused live circuit for the gauges. I specifically chose this so it only works while the engine is running, and stable while cranking. I upgraded the fuse to 10A.

















I just won a bigger 4 ch amp on eBay which means my 350W Boss amp is up for grabs.
http://www.ebay.co.uk/itm/1308447717...84.m1439.l2649

Thanks for looking.

J

Last edited by funkmasterjay; 09 February 2013 at 11:45 PM. Reason: more info -
Old 10 February 2013, 09:21 AM
  #15  
wongy
Scooby Regular
 
wongy's Avatar
 
Join Date: Apr 2006
Location: FB Tuning
Posts: 2,226
Likes: 0
Received 0 Likes on 0 Posts
Default

It's getting there nicely jay
Old 10 February 2013, 10:40 AM
  #16  
dukeoffenland
Scooby Regular
 
dukeoffenland's Avatar
 
Join Date: Feb 2012
Location: Peterborough
Posts: 640
Likes: 0
Received 0 Likes on 0 Posts
Default

Looking good mate I need to sort stereo out in my wagon
Old 10 February 2013, 11:13 AM
  #17  
funkmasterjay
Scooby Regular
Thread Starter
 
funkmasterjay's Avatar
 
Join Date: Aug 2012
Location: South Essex
Posts: 423
Likes: 0
Received 0 Likes on 0 Posts
Default

Thanks Wongy. I need to come to yours to get some bits. I must say a massive thanks o Wongy who has helped me a lot in the recent months.

Thanks for the comments. I'm really enjoying the car.

Plans for the summer are VF28, Walbro fuel pump and attention to engine management. I'm not sure what size my injectors are...if anyone can enlighten me.

I plan to keep the oem downpipe as it is.

J
Old 17 February 2013, 12:44 AM
  #18  
funkmasterjay
Scooby Regular
Thread Starter
 
funkmasterjay's Avatar
 
Join Date: Aug 2012
Location: South Essex
Posts: 423
Likes: 0
Received 0 Likes on 0 Posts
Default

Well, as mentioned earlier I had a lucky find on eBay for a Sony 600w 4 channel amp to powe the cabin speakers. My Boss 350w amp was good, but I wanted more as the sub was over powering the components...even at -15 lol.

Anyway, the baby had a nap with her am so I quickly went outside to install it. The wires were already there so it was no major drama. Just as I mocked up the install, connected power etc, I got the dreaded phone call that Zoe(baby) was awake. I managed to wire it all, but gain really low and will tune it tomorrow....when I also fit my short shifter.

This car is being funded purely through beer money or any extra cash I earn doing odd jobs. It makes it more fun and I still prioritise my responsibilities at home. On this occasion, I sold my Nintendo Entertainment System (1980 NES) on eBay for a bit more than expected so I treated the car to a short shift for valentines. £21 bargain.

Here is a pic of the new v the old amp. The old amp is now surplus to requirements so if anyone wants an amp jus for components -this might be for you.



More pics tomorrow when I do the shor shifter.
j
Old 18 February 2013, 08:04 PM
  #19  
trails
Scooby Regular
iTrader: (41)
 
trails's Avatar
 
Join Date: Nov 2003
Location: in the woods...........555 Wagon Sqn
Posts: 13,347
Received 55 Likes on 42 Posts
Default

Worth considering some uprated shift bushes as well J...Essex wagons FTW
Old 18 February 2013, 09:33 PM
  #20  
funkmasterjay
Scooby Regular
Thread Starter
 
funkmasterjay's Avatar
 
Join Date: Aug 2012
Location: South Essex
Posts: 423
Likes: 0
Received 0 Likes on 0 Posts
Default

Yep. One of the first things I changed on my old celicas was the shift bushes. There used to be a trader on the celica club who sold bearings to replace the bushes for like £10.

Whats involved witg the impreza? Also whats the sizes of the bushes?

Cheers.

J
Old 18 February 2013, 10:13 PM
  #21  
trails
Scooby Regular
iTrader: (41)
 
trails's Avatar
 
Join Date: Nov 2003
Location: in the woods...........555 Wagon Sqn
Posts: 13,347
Received 55 Likes on 42 Posts
Default

I can have a measure up if you like, I run kartboy bushes but Alyn at ASP does some nice kits...best off giving him a buzz. Frayz has some fitted so you can't get a better recommendation
Old 18 February 2013, 10:21 PM
  #22  
funkmasterjay
Scooby Regular
Thread Starter
 
funkmasterjay's Avatar
 
Join Date: Aug 2012
Location: South Essex
Posts: 423
Likes: 0
Received 0 Likes on 0 Posts
Default

hey mate. Any replacement will be an improvement on my 13 year old items.

The brief of this project is as cheap as possible. As im not racing it etc, something like this will focus on cost. Hpw much are your bushes and how easy to fit?

Ps I fitted thw short shift yesterday. It was so simple so only took a couple of pics.

J
Old 19 February 2013, 02:08 PM
  #23  
trails
Scooby Regular
iTrader: (41)
 
trails's Avatar
 
Join Date: Nov 2003
Location: in the woods...........555 Wagon Sqn
Posts: 13,347
Received 55 Likes on 42 Posts
Default

very easy to fit...just makes for a more positive gear change, I've fitted these;

http://turninconcepts.com/product_in...products_id=34

Turn In Concepts are super helpful and will ship to the UK.
Old 19 February 2013, 02:28 PM
  #24  
funkmasterjay
Scooby Regular
Thread Starter
 
funkmasterjay's Avatar
 
Join Date: Aug 2012
Location: South Essex
Posts: 423
Likes: 0
Received 0 Likes on 0 Posts
Default

Wow thanks. That will be next months purchase.

And the list goes on lol.
Old 19 February 2013, 02:44 PM
  #25  
stonejedi
Scooby Regular
iTrader: (51)
 
stonejedi's Avatar
 
Join Date: Jan 2008
Posts: 7,439
Received 149 Likes on 109 Posts
Default

Nice project Jay I like the hands on approach..just trying to convince my wife to start one up with her car,will have to wait and see.SJ.
Old 19 February 2013, 02:52 PM
  #26  
funkmasterjay
Scooby Regular
Thread Starter
 
funkmasterjay's Avatar
 
Join Date: Aug 2012
Location: South Essex
Posts: 423
Likes: 0
Received 0 Likes on 0 Posts
Default

Thanks SJ.

Slowly but surely getting there. It's nice to enjoy a car again.

Here are pics of the short shift.

Old item


The new item came with a range of tubes and washers. It had a bearing type bush installed already. The supplied tube that hosts the bolt didn't quite fit, but the oem one was perfect so I just lubed and tubed it.


All back together, but alas there had to be a problem, the tread was too big for the oem ****. I was officially **** less until I remembered to rummage through old stuff. Found an old Sparco **** that will do until I get a weighted discreet ****.



J

Last edited by funkmasterjay; 19 February 2013 at 03:14 PM. Reason: New gear linkage
Old 19 February 2013, 03:57 PM
  #27  
trails
Scooby Regular
iTrader: (41)
 
trails's Avatar
 
Join Date: Nov 2003
Location: in the woods...........555 Wagon Sqn
Posts: 13,347
Received 55 Likes on 42 Posts
Default

Originally Posted by funkmasterjay
Wow thanks. That will be next months purchase.

And the list goes on lol.
No worries...apologies for spending your money
Old 19 February 2013, 09:15 PM
  #28  
super_ted
Scooby Regular
iTrader: (30)
 
super_ted's Avatar
 
Join Date: Dec 2008
Location: Oxfordshire
Posts: 2,602
Likes: 0
Received 0 Likes on 0 Posts
Default

Looking good mate, glad you put those mirrors to good use.

I have a td05 turbo for sale, if interested, pm me.
Old 20 February 2013, 01:59 PM
  #29  
funkmasterjay
Scooby Regular
Thread Starter
 
funkmasterjay's Avatar
 
Join Date: Aug 2012
Location: South Essex
Posts: 423
Likes: 0
Received 0 Likes on 0 Posts
Default

I'm so stupid.
So now I know why the gear **** would not fit....I installed the lever with a hammer when I should have used a mallet or block of wood.

I will file the top off a bit an see if it works.

J

Ps ted, I will pm you.
Old 25 February 2013, 01:12 PM
  #30  
funkmasterjay
Scooby Regular
Thread Starter
 
funkmasterjay's Avatar
 
Join Date: Aug 2012
Location: South Essex
Posts: 423
Likes: 0
Received 0 Likes on 0 Posts
Default

So I got a new D1 spec gear **** fitted. I feel I have ruined the tread at the top of the gear lever so when I am next at the workshop I will get Mike to chop 10mm off.



Also, I wanted a more aggressive looking tailpipe so Jamie sorted me out with a slanted back box. The sound is a bit raw for me so I will fit a resonator to me de-cat centre pipe.


Quick Reply: Might as well...99 Turbo Wagon. Picture heavy.



All times are GMT +1. The time now is 07:08 PM.