Notices
Non Scooby Related Anything Non-Scooby related

Anyone know anything about lathes?

Thread Tools
 
Search this Thread
 
Old 07 November 2011, 07:36 PM
  #1  
alcazar
Scooby Regular
Thread Starter
iTrader: (2)
 
alcazar's Avatar
 
Join Date: Jun 2002
Location: Rl'yeh
Posts: 40,781
Received 27 Likes on 25 Posts
Default Anyone know anything about lathes?

My little one (an Emco Compact 5), has started to vibrate badly when cutting, especially when using the parting tool, even AFTER the tool OUGHT to have cut the workpiece round.

Anyone else think the bearings might be done for?

Also, what makes an electric motor need a shove to get going.........same lathe, both directions?

TIA
Old 07 November 2011, 07:39 PM
  #2  
addi monster
Scooby Regular
iTrader: (6)
 
addi monster's Avatar
 
Join Date: Feb 2010
Location: north of the south border
Posts: 4,510
Likes: 0
Received 0 Likes on 0 Posts
Default

could well be the bearing , may have colapsed hence the shove,, i have seen the sadle come loose before and that will enable the tool holder to vibrate,.
Old 07 November 2011, 07:55 PM
  #3  
chocolate_o_brian
Scooby Regular
iTrader: (22)
 
chocolate_o_brian's Avatar
 
Join Date: May 2006
Location: Doncaster, S. Yorks.
Posts: 21,415
Received 0 Likes on 0 Posts
Default

I'd say bearings fubared Jeff. The little motor needs more oomph to get the lathe turning probably as said bearing's gone so metal - metal contact is occuring OR is siezing up. It could blow up and we call that at work - a catastrophic failure

Sure NSK or other makes would have the bearing required, metric or imperial. Any ideas on the type of bearing it is (assuming it is shagged?)

http://www.ebay.co.uk/itm/Emco-Compa...item43aaac7d47

Any good to you? physical copies available too but at a price from the U.S.

http://www.emcomachinetools.co.uk/Pr...9/Default.aspx

Random but had a look as I like stuff like that.

Last edited by chocolate_o_brian; 07 November 2011 at 08:02 PM.
Old 07 November 2011, 09:18 PM
  #4  
MMT WRX
Scooby Regular
 
MMT WRX's Avatar
 
Join Date: May 2006
Posts: 2,278
Likes: 0
Received 0 Likes on 0 Posts
Default

Is it the chuck that's vibrating or the tool. It could be the saddle/carriage needs adjusting on the bed, if there is an adjuster. There does appear to be adjusters on the compound/cross slide on the link COB put up.
Old 08 November 2011, 08:00 AM
  #5  
p1mark
Scooby Regular
 
p1mark's Avatar
 
Join Date: Nov 2004
Location: In a 405 BHP/360 ft/lb P1 with SN superstar Sonic dog at my side!
Posts: 1,959
Likes: 0
Received 0 Likes on 0 Posts
Default

Gib strip on the closs slide sloppy.
Saddle loose
Chuck loose (screw on type or bolt on?)
Tool height way above or below centre (i assume you have checked this)
Spindle bearings (easily checked with a clock)
Tool - not enough rake or clearance angle, edge gone etc.
Old 08 November 2011, 11:26 AM
  #6  
alcazar
Scooby Regular
Thread Starter
iTrader: (2)
 
alcazar's Avatar
 
Join Date: Jun 2002
Location: Rl'yeh
Posts: 40,781
Received 27 Likes on 25 Posts
Default

Wow, thanks for the above.

Andy: I'd not seen that link to the importers before, yet I HAD seen their "shop". on ebay I've downloaded the service parts manual and can use it to strip the thing down, should it become necessary. When I bought it, I stripped it as far as I dared to clean it, re-grease it after respraying it.
I have the instruction manual somewhere, downloaded from t'internet years ago, and spiral bound for me.

MMT WRX: will check those two out before attempting to strip it down.

P1 mark: I'll look at those in order, thanks.

Don't suppose you have a dial gauge Andy? Or access to one?
Or could I use a dial vernier clamped down?

Just done a couple of searches: dial gauges seem to go for anything from £20 WITH a magnetic base, to around £40 WITHOUT.

Locally they are around £70 Far cheaper to just put in new bearings.

Last edited by alcazar; 08 November 2011 at 11:39 AM.
Old 08 November 2011, 11:45 AM
  #7  
chocolate_o_brian
Scooby Regular
iTrader: (22)
 
chocolate_o_brian's Avatar
 
Join Date: May 2006
Location: Doncaster, S. Yorks.
Posts: 21,415
Received 0 Likes on 0 Posts
Default

Originally Posted by alcazar
Wow, thanks for the above.

Andy: I'd not seen that link to the importers before, yet I HAD seen their "shop". on ebay I've downloaded the service parts manual and can use it to strip the thing down, should it become necessary. When I bought it, I stripped it as far as I dared to clean it, re-grease it after respraying it.
I have the instruction manual somewhere, downloaded from t'internet years ago, and spiral bound for me.

MMT WRX: will check those two out before attempting to strip it down.

P1 mark: I'll look at those in order, thanks.

Don't suppose you have a dial gauge Andy? Or access to one?
Or could I use a dial vernier clamped down?

Just done a couple of searches: dial gauges seem to go for anything from £20 WITH a magnetic base, to around £40 WITHOUT.

Locally they are around £70 Far cheaper to just put in new bearings.
Hmm, could have a look. My gaffer has a lieu day today so can't borrow one till he's back if there's one floating about. Would say a dial gauge is better than calipers in fairness. See the run out more accurately.
Old 08 November 2011, 01:50 PM
  #8  
alcazar
Scooby Regular
Thread Starter
iTrader: (2)
 
alcazar's Avatar
 
Join Date: Jun 2002
Location: Rl'yeh
Posts: 40,781
Received 27 Likes on 25 Posts
Default

That's what I thought, but if I can't beg, borrow or steal one, I thought of clamping the vernier gauge with the depth probe against the headstock, and turning the headstock to see if there is any wobble?

Or failing that, buy a dial gauge with magnetic base off ebay for £20............ I DO like to own tools, as you know mate.
Old 08 November 2011, 02:33 PM
  #9  
chocolate_o_brian
Scooby Regular
iTrader: (22)
 
chocolate_o_brian's Avatar
 
Join Date: May 2006
Location: Doncaster, S. Yorks.
Posts: 21,415
Received 0 Likes on 0 Posts
Default

Originally Posted by alcazar
That's what I thought, but if I can't beg, borrow or steal one, I thought of clamping the vernier gauge with the depth probe against the headstock, and turning the headstock to see if there is any wobble?

Or failing that, buy a dial gauge with magnetic base off ebay for £20............ I DO like to own tools, as you know mate.


I count that 7 digs you've had about me owning tools. I'll take a picture of my home tools which I own as well as my tool locker at work - again tools I own.

I just forget either where stiff is or to bring it home when required. See if I can get you a dial gauge borrowed. Gimme a couple days.
Old 08 November 2011, 03:01 PM
  #10  
The Zohan
Scooby Regular
 
The Zohan's Avatar
 
Join Date: Jan 2000
Location: Disco, Disco!
Posts: 21,825
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by chocolate_o_brian
I'd say bearings fubared Jeff. The little motor needs more oomph to get the lathe turning probably as said bearing's gone so metal - metal contact is occuring OR is siezing up. It could blow up and we call that at work - a catastrophic failure

Sure NSK or other makes would have the bearing required, metric or imperial. Any ideas on the type of bearing it is (assuming it is shagged?)

http://www.ebay.co.uk/itm/Emco-Compa...item43aaac7d47

Any good to you? physical copies available too but at a price from the U.S.

http://www.emcomachinetools.co.uk/Pr...9/Default.aspx

Random but had a look as I like stuff like that.
^^^would be my first thoughts
Old 08 November 2011, 05:16 PM
  #11  
alcazar
Scooby Regular
Thread Starter
iTrader: (2)
 
alcazar's Avatar
 
Join Date: Jun 2002
Location: Rl'yeh
Posts: 40,781
Received 27 Likes on 25 Posts
Default

Originally Posted by chocolate_o_brian


I count that 7 digs you've had about me owning tools.
You're keeping count???

Well, except that it WASN'T a dig, or it would have had a smiley

It was simply looking for verification as to me liking to own tools.

I've just bought two more, btw, a biscuit jointer and a Bosch 2.6mm planer And I'm LOOKING for a table saw, a big'un, but not industrial size, about 2000W.
Old 08 November 2011, 06:58 PM
  #12  
chocolate_o_brian
Scooby Regular
iTrader: (22)
 
chocolate_o_brian's Avatar
 
Join Date: May 2006
Location: Doncaster, S. Yorks.
Posts: 21,415
Received 0 Likes on 0 Posts
Thumbs down

Originally Posted by alcazar
You're keeping count???

Well, except that it WASN'T a dig, or it would have had a smiley

It was simply looking for verification as to me liking to own tools.

I've just bought two more, btw, a biscuit jointer and a Bosch 2.6mm planer And I'm LOOKING for a table saw, a big'un, but not industrial size, about 2000W.
Mmm-k

Been a shit couple weeks, apologies, 6 digs
Old 08 November 2011, 08:44 PM
  #13  
terzoscooby
Scooby Regular
 
terzoscooby's Avatar
 
Join Date: Feb 2011
Location: Yorkshire
Posts: 337
Received 0 Likes on 0 Posts
Default

Originally Posted by p1mark
Gib strip on the closs slide sloppy.
Saddle loose
Chuck loose (screw on type or bolt on?)
Tool height way above or below centre (i assume you have checked this)
Spindle bearings (easily checked with a clock)
Tool - not enough rake or clearance angle, edge gone etc.
All the above plus cutting speed. Parting off is probably worst for vibration. Try dropping and raising chuck speed. A CNC machine increases speed as diameter decreases. Defo worth investing in indexable parting off tool if you haven't already.
Old 08 November 2011, 09:20 PM
  #14  
mikef04
Scooby Regular
iTrader: (7)
 
mikef04's Avatar
 
Join Date: Jan 2009
Location: Starting my rebuild shortly :D
Posts: 1,478
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by alcazar
My little one (an Emco Compact 5), has started to vibrate badly when cutting, especially when using the parting tool, even AFTER the tool OUGHT to have cut the workpiece round.

Anyone else think the bearings might be done for?

Also, what makes an electric motor need a shove to get going.........same lathe, both directions?

TIA

Just a thought, i am only assuming that this is a hobby lathe? If it is 230V AC it will have a small capacitor attached to the motor windings. This is what will give a motor its starting "Shove".

May also be worth checking if its motor circuit runs on a capacitor start/capacitor run circuit. If it is, a possible problem with this could be a swtich usually centrifugal, which once motor is upto "X" speed it will shut then use the run capacitor.

Hope this is of some help.
Old 09 November 2011, 12:03 AM
  #15  
ALi-B
Moderator
Support Scoobynet!
iTrader: (1)
 
ALi-B's Avatar
 
Join Date: Apr 2002
Location: The hell where youth and laughter go
Posts: 38,034
Received 301 Likes on 240 Posts
Default

As above; there is usually a starter capacitor somewhere they are pretty big - a traditional starter cap is about the size of a spice jar on a 2kw motor, although modern ones can be a fair bit smaller.

Unless the lathe has a soft - starter circuit to gradually spin it up to speed (can usually tell by the noise it makes when you start it up, which is clearly different to a DOL started motor). Seeing the motor is bi-directional, I'm guessing it will have some sort of starting circuitry.

Last edited by ALi-B; 09 November 2011 at 12:07 AM.
Old 09 November 2011, 09:17 AM
  #16  
alcazar
Scooby Regular
Thread Starter
iTrader: (2)
 
alcazar's Avatar
 
Join Date: Jun 2002
Location: Rl'yeh
Posts: 40,781
Received 27 Likes on 25 Posts
Default

It has a mahoosive capacitor, yes, and about the size of a spice jar, yes, and it WAS OK when I removed the motor to have it rewound, as I managed to get a nasty shock off it

Got a few other things to try, then I'll check that. Wasn't well yesterday, so nowt got done

IS there a way to check a capcitor, other than replacing it with a known working one?




All times are GMT +1. The time now is 01:11 AM.