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Old 16 October 2010, 06:53 PM
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stann01
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started stripping engine down today as the dreaded headgasket has gone, thought i`d bite the bullet and go for it myself
got most of the engine apart, going to do some more tomorrow.
reading alot on here and some other forums, alot is said about gasket thickness...i am lost lol

also if the heads look true or not you need a skim and saw a post from the scooby engine god that is david (api) he say never to do a skim
he also say do the gaskets on an older car and within weeks the bottom end will go.

only got the car cheap so going to go for it take my time and just bang in some gaskets, worse case senario if all goes **** up will sell it in bits
Old 16 October 2010, 07:10 PM
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ian.e
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If it`s before 99, then you need the thick 1.3mm gaskets that are advertised, 99 and later you need the thin 0.6mm gaskets.

Lay a straight edge all ways across the heads and measure the warp with a feeler gauge, think 2 or 3 thou is ok, any more and they`ll have to be skimmed.

I banged a new oil pump on mine too just to be sure as i`ve heard they go weak with age. Could save the bottom end.
Old 16 October 2010, 07:30 PM
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danny c
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headgasket went on my v plate,i had heads skimmed,but was minimal just to get the surface flat and clean,bought good quality headset etc and all was good!that was year and half ago!car is also used every day and does get driven hard!
my advice is listen to peoples advice and dont skimp on the important things!
Old 16 October 2010, 07:55 PM
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Speak to David at API PERSONALLY, phone him before doing any rebuilding.

He's a genuine bloke, knows his stuff and is very generous of his time Also as honest as the day is long.
Can't recommend him highly enough.

For the sake of a few £££, why not split the block while it's out and replace the big-end bearings? THEN it won't go a few weeks after the rebuild

BTW: A LOT let go after the headgaskets have been done because people have the heads/blocks skimmed, then don't fit thicker head gaskets to keep the compression ratio the same.
Old 16 October 2010, 08:12 PM
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mate its a very easy job to do, just do your research and do it properly. headgasket thickness is crucial
Old 16 October 2010, 08:30 PM
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hey guys thanks for the replies and the advice its very helpful, went to david a few years ago he done a rebuild on an ealier wrx i had (m reg), never had any change out of £3500!!
thats why im doin this one as cant afford that again, btw its a p reg wrx this time, its as if i should not have a wrx lol, had two uk 2000`s and a type r.
Old 16 October 2010, 08:50 PM
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Originally Posted by alcazar
Speak to David at API PERSONALLY, phone him before doing any rebuilding.

He's a genuine bloke, knows his stuff and is very generous of his time Also as honest as the day is long.
Can't recommend him highly enough.

For the sake of a few £££, why not split the block while it's out and replace the big-end bearings? THEN it won't go a few weeks after the rebuild

BTW: A LOT let go after the headgaskets have been done because people have the heads/blocks skimmed, then don't fit thicker head gaskets to keep the compression ratio the same.
mate i have seen a few posts by you that you have had good experiance regarding what i`m trying to do, what went wrong with yours??
Old 16 October 2010, 08:52 PM
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Originally Posted by ian.e
If it`s before 99, then you need the thick 1.3mm gaskets that are advertised, 99 and later you need the thin 0.6mm gaskets.

Lay a straight edge all ways across the heads and measure the warp with a feeler gauge, think 2 or 3 thou is ok, any more and they`ll have to be skimmed.

I banged a new oil pump on mine too just to be sure as i`ve heard they go weak with age. Could save the bottom end.

stupid question maybe!! wheres the oil pump lol
Old 16 October 2010, 09:10 PM
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Originally Posted by stann01
mate i have seen a few posts by you that you have had good experiance regarding what i`m trying to do, what went wrong with yours??
Was short of readies, so had the headgaskets done by a supposed decent garage here in town.

They had the heads skimmed after they "apparently" needed remedial work due to corrosion. AFAIK, they fitted standard gaskets, so the Comp Ratio would have ended up too high. Which at the time, I didn't know.

Now I'm normally a fairly leisurely driver, (OK, a ***** ), so it wasn't until the next summer, in France, that I overcooked the engine in 40 degree daytime temperatures, stupid speeds on a motorway for 30 minutes or more, a stop for a toll both, ripped away and the bottom end went

COULD have been just heatsoak, but the high cr wouldn't have helped, and it just detted itself to death.

Seriously: if you've had work done at API before, you KNOW how good David is. Just ring him for advice. He really does give free advice.
Old 16 October 2010, 09:56 PM
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bad luck mate seems to me yours went the way it did, probs give him a ring monday.
Old 16 October 2010, 11:59 PM
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Oil pump`s on the front of the crank, just behind the timing gear. About half a dozen or so 10mm bolts holding it on, and then just slides off.
Old 17 October 2010, 11:34 AM
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hi, is it better to go for the fibre ones or the multi layer steel?? there are also cometic ones but not going for xtra bhp so dont think i need cometic ones.
Old 17 October 2010, 11:42 AM
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also going on the engine code for each set of gaskets im finding that they are saying 1.6mm is this right?
Old 17 October 2010, 01:24 PM
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Don`t touch the fibre ones, go for the steel ones. And you prob will want extra bhp after a bit, so go for cometic or cosworth ones.
Old 17 October 2010, 03:24 PM
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I did the headgaskets on my 1995 wrx wagon myself, had the heads skimmed and fitted 1.6mm multilayer steel genuine subaru ones. 20 months later no problems including a 1600 miles round trip to the ring a couple of weeks ago. Change the water pump too while you've got the cam belt off.

Last edited by slyv12; 17 October 2010 at 03:29 PM.
Old 17 October 2010, 03:25 PM
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ok so found headgaskets for a wrx, its an ej20, says will fit EJ205 EJ208 EJ201 EJ202

how do i find what mine is??
Old 17 October 2010, 03:32 PM
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Try these, very good company. www.importcarparts.co.uk
Old 17 October 2010, 09:55 PM
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got as far as taking the 1st cam out, 2nd ones being a bugger as cant get the wrachet in to get at the nuts :0
Old 18 October 2010, 07:42 AM
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Originally Posted by stann01
ok so found headgaskets for a wrx, its an ej20, says will fit EJ205 EJ208 EJ201 EJ202

how do i find what mine is??
Either stamped on the block, or on the VIN plate.
Old 18 October 2010, 10:59 AM
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Originally Posted by stann01
got as far as taking the 1st cam out, 2nd ones being a bugger as cant get the wrachet in to get at the nuts :0
where abouts are you mate
Old 18 October 2010, 08:50 PM
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alcazar.> on engine it just says ej20, on the vin engine model ej20kd??

kickboxingcrazy > im in wiltshire mate far away from essex lol
Old 18 October 2010, 09:20 PM
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EJ20K should be a Version 3~4 (MY 97~98).
It should have over bucket shims for a WRX and under bucket shims for an STi.

Mick
Old 18 October 2010, 09:55 PM
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dont think they go on versions merlin, just want to make sure i get the right mm gasket i.e know its not .55 as they are later models either 1.3 or 1.6, think i seen somewhere if get 1.6 and its meant to be 1.3 it dont really matter??? lose a bit of power.
but other way round could be messy lol.
Old 18 October 2010, 10:50 PM
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Thought you were trying to identify what engine you have in order to select the right head gasket for it?
EJ20K engines were fitted to 1997~1998 models and came with a Graphite Composite head gasket on the WRX(1.37mm ish compressed) and a MLS gasket(1.60mm) on the STi.

Assuming your heads/deck faces have not been skimmed in the past,then the STi MLS gasket would be ok.

If the heads (standard height 127.50mm) and the deck (standard height 201mm) faces have been skimmed in the past or need skimming to rectify warp, then you would have to measure the Combustion chamber vols,deck height and piston deck height/compression height in order to work out what thickness head gasket you need to maintain the correct static CR.

Mick
Old 19 October 2010, 05:26 PM
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great advice merlin (mick) thankyou.
Old 19 October 2010, 05:59 PM
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No Probs

Mick
Old 22 October 2010, 06:52 PM
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wheyhey!! got the head off today and sure enough you can see where the gasket was leaking coolant into the bore, now got to give the heads a good going over and refit it all....its going to be a long weekend but bloody hell im enjoying it!!
Old 22 October 2010, 07:09 PM
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just wondering are u diong the headgaskets with the engine in
Old 22 October 2010, 07:16 PM
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Cant do the head gaskets with the engine in situ. Engine needs to be out to be done properly...
Old 22 October 2010, 07:42 PM
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thats what i thought.



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