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Standard Internal Limits on MY97 WRX

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Old 29 July 2009, 10:19 AM
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M4RKG
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Default Standard Internal Limits on MY97 WRX

Aiming for around 400bhp'ish on my '97 Impreza WRX, but need to know what the standard internals are capable of coping with.

Spec:
3" Turbo Back
Headers/uppipe
FMIC
550cc Injectors
FPR & Fuel Pump
Induction Kit

Runs on the standard turbo... not sure if its a TD04 or 05, can someone shed any light?? But am planning on getting a TD05-20G to get me closer to the 400bhp but before spending that money didnt know if I had to source some forged internals first??

If i am looking at different internals, what exactly am i looking for and where to get them? I'm told the bottom end of an STI would suffice??? Correct? Incorrect??

Cheers

Mark
Old 29 July 2009, 11:00 AM
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joz8968
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Std turbo should be a VF22 (but could be a 23 or 24 - depends on what Subaru had lying about in their parts bin! lol)

If you want to make 400+ - and not below it! - you'd need a Lateral Performance MD321T / Enginetuner S206 / Harvey Smith HS420 turbo... and they'd prob make it on 97 RON only!

If you were to get a Andy Forrest TD05H 20g / MD321H / HS380, then you'd have to map it on V-Power + NF(or meth/E85) to be SURE of getting 400+.

Oh and you'll need 650 or 740cc injectors. 550s with an FPR and upped pressure might see you to 4000bhp too.

STi v.9 rods should be okay, but I think you'd need something better than OEM forged STi v.3/4 (or v.5/6) pistons .. Cosworth/Mahle, etc. ones spring to mind (STi v.9 ones might be okay as well).

Also fit ACL 'Race Series' main and big-end bearings too.

Last edited by joz8968; 29 July 2009 at 08:58 PM.
Old 29 July 2009, 11:05 AM
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Thanks for the reply mate

Just somewhere around the 400bhp would be fine, defo sticking with 550cc injectors and biggest turbo as TD05 20G though, so know i'll only probs only reach the 380ish mark.

So if my standard turbo is a VF24 what are they rated upto?

And for around the 400ish mark will my standard internals cope?

Ta
Old 29 July 2009, 11:12 AM
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joz8968
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Originally Posted by M4RKG
And for around the 400ish mark will my standard internals cope?
Sorry mate - have added/amended to my original post. Please reread it...



Originally Posted by M4RKG
So if my standard turbo is a VF24 what are they rated upto?
VF22 is the biggest of the three, out of VF22/23/24. It was a factory option on the 22B (23 being fitted as std). I think they're similar in performance to the VF34/35, so around the 350 mark.

Last edited by joz8968; 29 July 2009 at 11:15 AM.
Old 29 July 2009, 11:14 AM
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I had a look and estimated for the rods/pistons/bearings and the twin scroll 2ltr grooved/nitrated crank, your looking at about 1350 quid all in, which isnt bad actually
Add the cost of an uprated oil pump and possably an engine oil cooler (though not necessary you may as well do it if your spending the cash ) plus the cost of the rebuild.

Tony
Old 29 July 2009, 11:15 AM
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banny sti
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Joz the VF22 is fragile and it is not recommended to run it above 1.4 bar as the turbo blades have be known to shatter. 550cc injectors with raised fuel pressure will see you to your 400bhp target.

Personally you will be pushing the engine at 400bhp and it will be on the limit, so dont expect it to last too long and plan for an engine rebuild.

Banny
Old 29 July 2009, 11:27 AM
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Cheers for the advice lads...

"I would not push the cast pistons on your engine much above 350 bhp to maintain reliability and longevity. If you can find a short block from a newage sti then I would stick that in for your 400bhp target, as it is much more robust and the rods are of a better design"

I dont know how to do the quote thing, but have brought this across from other thread Banny...

Can i take this off any year newage sti? Blob, Hawk or the other one

Approx costs of picking one up 2nd hand?
Old 29 July 2009, 11:31 AM
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Beardy
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anyone remember that guy that ran 450 bhp on standard internals? loads of ring trips and it only let go because he forgot to put oil in it.
Old 29 July 2009, 11:31 AM
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banny sti
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The hawkeye is 2.5 but yes you can use the short block from either the bug or blob. Seen them go from anywhere between £800-£1200 on ebay.

Banny
Old 29 July 2009, 11:39 AM
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Remember reading in some Jap mag ages ago that the Classic STi internals are good for around the 400 mark... but going off what Joz has said:

"STi v.9 rods should be okay, but I think you'd need something better than OEM forged STi v.3/4 (or v.5/6) pistons .. Cosworth/Mahle, etc. ones spring to mind (STi v.9 ones might be okay as well)"

... is this not true, or again is it the case it will work but wont last long??

To be honest i'm not up for spending another £1000-2000 in the very near future, so will probs just keep internals standard. So this being the case, am i going to be safe running standard internals with this spec:

3" Turbo Back
Headers/uppipe
FMIC
550cc Injectors
FPR & Fuel Pump
Induction Kit

... and maybes with the addition of just the normal TD05 turbo??
Old 29 July 2009, 11:48 AM
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banny sti
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What Joz has said will make for a strong engine and handle 400bhp easy. TD05 16G front entry with the your spec will make for a sweet road car!

Banny
Old 29 July 2009, 11:52 AM
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The pistons are better in the STI's but the rods afaik are the same as the uk/jdm wrx's, and they suck
400bhp is asking for trouble if your after reliability

For example parts prices

Subaru Impreza V9 Crankshaft ACL Competition Bearings on eBay (end time 13-Aug-09 21:54:29 BST)
Subaru Impreza EJ20 Forged Pistons Manley Steel Conrods on eBay (end time 20-Aug-09 12:52:16 BST)

Tony
Old 29 July 2009, 12:01 PM
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Gee-zas! Canny pricey!

Think i'll probs just try and get hold of a TD05 and be happy with 350bhp for now... this being my first attempt and that.

Cheers for all the help lads, much appreciated
Old 29 July 2009, 12:10 PM
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Originally Posted by banny sti
Joz the VF22 is fragile and it is not recommended to run it above 1.4 bar as the turbo blades have be known to shatter.
Sure. The OP asked what turbo he has already - I wasn't saying this is suitable for 400.

Old 29 July 2009, 12:12 PM
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Originally Posted by M4RKG
Gee-zas! Canny pricey!

Think i'll probs just try and get hold of a TD05 and be happy with 350bhp for now... this being my first attempt and that.

Cheers for all the help lads, much appreciated
You thought that was pricey?! I think thats pretty reasonable

Tony
Old 29 July 2009, 12:15 PM
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Hahahaha, we'll just say for my budget then... its a credit crunch ye nah!

Dont think thats stopping the bloke over the road from me like, he's got a 1/4 million pound proper WRC Impreza... didnt think you could even spend that much on an impreza!
Old 29 July 2009, 12:24 PM
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Originally Posted by joz8968
Sure. The OP asked what turbo he has already - I wasn't saying this is suitable for 400.

I was agreeing with you about the turbo on the car

Banny
Old 29 July 2009, 12:42 PM
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better to uprate the internals before it all goes pop. much cheaper. look out for a sti v9 short engine
Old 29 July 2009, 12:51 PM
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Originally Posted by Tenby
better to uprate the internals before it all goes pop. much cheaper. look out for a sti v9 short engine
Nah, no such thing as a version 9 nothing past 6, this is the confusion, that nitrated crank I pointed out would be "theoretically" out of a version 9 car, if you point a version 9 uk car (but as they dont exist then its pretty impossible ) the crank isnt grooved and nitrated, so is in fact inferior

Tony
Old 29 July 2009, 12:55 PM
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would it be better to say the year?
Old 29 July 2009, 01:01 PM
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Originally Posted by Tenby
would it be better to say the year?
Yup
JDM engines from 2001/2002 were identical (turbo's exempt) to those of the UK cars upto and including 2005, 2003 JDM engines were totally changed (twin scroll units), then you have the 2.5's it can get confusing otherwise

Tony
Old 29 July 2009, 01:06 PM
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confusing did you say?
Old 29 July 2009, 02:15 PM
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a wrx 97 eninge is on the danger limit even at 350bhp a vf 22 even with all mods will not get there i now this is tried and tested by myslef you need a at least a vf34 or td05-18g with FMIC to make 350bhp or a new age tmic but you standard internal are not goign to like 350bhp about 320 and yor shoudl be ok and that depneds on how good nick they are in now check my spec out in my garage i have a wrx 97/98, your even pushing an old sti classic at 350bhp -380bhp
Old 29 July 2009, 02:50 PM
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Originally Posted by banny sti
I was agreeing with you about the turbo on the car

Banny
Oh sorry... wrong end of the stick again

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