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Intercooler ineffective over 100mph!?

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Old Jun 8, 2005 | 01:22 PM
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Default Intercooler ineffective over 100mph!?

I have read several threads regarding the inefficiency of the intercooler above 100mph due to aerodynamics etc.

I realise that WRC cars etc have a front mounted IC for consistant performance, but what are the dangers to the engine from a TMIC?

I can understand the charge temperature, and therefore air density/presure, varying with air temperature/weather conditions, obvious really! but I imagine the engine map has the facility to cope with charge temperatures across a wide temperature range.

How does the reduction of airflow through the IC at high speed due to inefficiency; thereby resulting in the charge temperature increasing, put the engine at such risk? Should the engine map not adjust the fueling/ignition appropriately to compensate?

Cheers.
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Old Jun 8, 2005 | 03:53 PM
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Problem is that the ECU only has finite ability to pull the timing back in order to prevent knock, and in some circumstances this can be insufficient. Couple this with the fact that the ECU apparently pays little or no attention to the factory knock sensor at high revs and you can have problems.

Since most places have speed limits of 70-80, and in Japan all cars are fitted with a limiter, the mapping isn't really optimised for continuous very high speed running. Running for a long time at those sort of speeds can give rise to engine load situations that you would normally never see, like full throttle, maximum boost but constant speed. This can send the charge temperature through the roof. When you combine that with the air missing the scoop so the intercooler can't work properly you have a problem.

Really it's just a case of you get what you pay for. A Subaru is cheap for the performance and hardware you get. To deal with things like this, the cost in engineering time, and therefore cost of the car would go up, in order to deal with a problem that only a tiny fraction of buyers will encounter let alone suffer a failure from. If you buy a turbo Porsche you don't get these kind of issues as you have paid for all the development work to sort them out, for instance, Porsches don't need turbo timers because they are fitted with a system that allows the ECU to keep circulating oil through the turbo after you have turned off the ignition until the temperature drops to a safe level. Scoobies don't come with that, but they don't cost as much either...

Last edited by AvalancheS8; Jun 8, 2005 at 03:55 PM.
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Old Jun 8, 2005 | 05:36 PM
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...Porsches don't need turbo timers because they are fitted with a system that allows the ECU to keep circulating oil through the turbo after you have turned off the ignition until the temperature drops to a safe level. Scoobies don't come with that, but they don't cost as much either...
New age Scobies and mainly after 2002 have a similar system that allows oil circulation through turbo after you have turned off the ignition due to high temp oil vapours that push the oil from the pan until temps drop bellow a level.
So you take what you pay for or more now?
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Old Jun 8, 2005 | 06:15 PM
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Originally Posted by JIM THEO
New age Scobies and mainly after 2002 have a similar system that allows oil circulation through turbo after you have turned off the ignition due to high temp oil vapours that push the oil from the pan until temps drop bellow a level.
So you take what you pay for or more now?
Hi Jim,

Can you elaborate on this system..?
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Old Jun 8, 2005 | 06:25 PM
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Since most places have speed limits of 70-80, and in Japan all cars are fitted with a limiter, the mapping isn't really optimised for continuous very high speed running. Running for a long time at those sort of speeds can give rise to engine load situations that you would normally never see, like full throttle, maximum boost but constant speed. This can send the charge temperature through the roof. When you combine that with the air missing the scoop so the intercooler can't work properly you have a problem.
So when i see some yellow lights on the knocklink, while sitting at a constant 100mph or thereabout's, it's the explaination above, that comes into play?
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Old Jun 8, 2005 | 10:45 PM
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Originally Posted by drb5
So when i see some yellow lights on the knocklink, while sitting at a constant 100mph or thereabout's, it's the explaination above, that comes into play?
I'm not syre about this!! I tavel to Spain twice a year and have been for the last 5 years doing it by driving there from calais. The first time i went in my JDM WRX Wagon and sat at 100-110 mph in the summer all the way there and back, no problems. Last and this year in my STI V7 Wagon, with the waterspray on auto at around 90-100 no bother, just had to re-fill the water spray bottle around every 400 miles. Again in the height of summer and i will be going again in 7 weeks. It is a round trip of about 3000 miles over 3 weeks. My wagon is running nearly 340 bhp (thanks TSL) and seems fine doing it.
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Old Jun 9, 2005 | 02:16 AM
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There's more to detting Scoobs than just air flow, but that is certainly a factor. Run a search. Every new Scoob seems to have a bigger scoop than the last one so it's safe to assume there is a real issue here. That's why I've fitted an STi8 scoop to my classic, from DR Motorsport (Scotland).

Richard.
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Old Jun 9, 2005 | 08:31 AM
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Originally Posted by AvalancheS8
Problem is that the ECU only has finite ability to pull the timing back in order to prevent knock, and in some circumstances this can be insufficient. Couple this with the fact that the ECU apparently pays little or no attention to the factory knock sensor at high revs and you can have problems.

Since most places have speed limits of 70-80, and in Japan all cars are fitted with a limiter, the mapping isn't really optimised for continuous very high speed running. Running for a long time at those sort of speeds can give rise to engine load situations that you would normally never see, like full throttle, maximum boost but constant speed. This can send the charge temperature through the roof. When you combine that with the air missing the scoop so the intercooler can't work properly you have a problem.

Really it's just a case of you get what you pay for. A Subaru is cheap for the performance and hardware you get. To deal with things like this, the cost in engineering time, and therefore cost of the car would go up, in order to deal with a problem that only a tiny fraction of buyers will encounter let alone suffer a failure from. If you buy a turbo Porsche you don't get these kind of issues as you have paid for all the development work to sort them out, for instance, Porsches don't need turbo timers because they are fitted with a system that allows the ECU to keep circulating oil through the turbo after you have turned off the ignition until the temperature drops to a safe level. Scoobies don't come with that, but they don't cost as much either...
Thanks for the response; whilst I'm not having any problems with high speeds, it was one of those, 'as you all know..' type things and I wondered; Why?

For further information, what sort of charge temperatures are we talking about? I know there are scientific principles for the compression of air and generation of heat, without going to deeply into those, are these the governing factor; or is it another.
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Old Jun 9, 2005 | 08:40 AM
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Originally Posted by jasonius
Hi Jim,

Can you elaborate on this system..?
Can I.
I will try anyway...

Engine coolant is cleverly moved through the turbo via a pyphon effect caused by the new age plumbing system. This system is detailed in the workshop manual.

dipster
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Old Jun 9, 2005 | 11:10 AM
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Well, I don't have currently available the relative Subaru bulletin but I downloaded it from Nasioc recently, I'll try to find it anyway!
JIM
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Old Jun 9, 2005 | 03:05 PM
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Ahh..! very interesting. Thanks
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Old Jun 9, 2005 | 10:10 PM
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Originally Posted by davedipster
Can I.
I will try anyway...

Engine coolant is cleverly moved through the turbo via a pyphon effect caused by the new age plumbing system. This system is detailed in the workshop manual.

dipster
Is this for all new age cars from 2001 onwards or just from the Blobeyes.
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Old Jun 11, 2005 | 11:24 PM
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ALL new age cars after 2002 (I believe they mean after bugeyes but the bulletin is from SOC where their MY03 is our MY02 etc).
JIM
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Old Jun 12, 2005 | 12:10 PM
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About 3 years ago, I was lucky enough to attend a factory visit at Prodrive, whilst on the tour we visited the customer car baywhich had numerous classic shapes. Someone asked about the TMIC duct, I can remember the answer which cast doubt on its effectiveness on any speed over 90 mph, hence the newer cars have a taller duct.

Rent a windtunnel for £3k a day and have a play, I am planning to modify my original classic one taller, basically the windflow misses it at high speeds.
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