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Old Jan 12, 2024 | 07:58 AM
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Unhappy Radiator fans not coming on properly

Hi everyone.

My 2006 Impreza started overheating and when I stopped I noticed 2 things; the header tank had ejected a lot of it's contents and the radiator fans didn't come on. They both turn on if the A/C is turned on. The dash fault indicator doesn't come on.

I checked all fuses and the fan relays which are fine. There is a voltage on one pin of the coil of the main fan relay, but the other side of the relay coil never gets grounded, even when the temp is 99C and the car is stationery. If I ground that side of the coil the relay turns on and the fan runs. After a while the dash fault indicator comes on.

From the wiring diagram I see that the relay is turned on by the ECM grounding that side of the relay which it's not doing. Does this mean that the ECM is faulty or could it be something else (hopefully!)?

Appreciate any input.
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Old Jan 12, 2024 | 10:07 AM
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***Updated due to not being RHD turbo model but a LHD 1.6L SOHC model
Wiring for European MY06/07 Impreza non turbo models attached.
Yes the ECU grounds the relay coils to operate the fans but if both work when the A/C is turned on the ECU is doing its thing.
I would check/replace that both the "Coolant temp sensor/thermometer" circuits are working.

Pins 1&2 - ECU temp circuit
PIn 3 - Dash gauge


One side of the dash gauge is earthed via the sensor body hence the copper washer - no thread tape

Attached Files
File Type: pdf
MY06 Non turbo CT diagram.pdf (214.3 KB, 0 views)
File Type: pdf
MY06 Non turbo fans.pdf (221.1 KB, 0 views)

Last edited by Don Clark; Jan 15, 2024 at 04:14 PM.
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Old Jan 12, 2024 | 12:49 PM
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Thanks Don.

The temp coolant sensor was replaced very recently when it failed. When I monitor the temp using my ODBC reader as the car warms up and the thermostat opens, the temps seem to be totally normal. Also, I've checked the top/bottom hose temps using an IT thermometer and it confirms what my reader is showing.

I'll check the wiring from the fuse box back to the ECU - maybe there's an issue.
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Old Jan 14, 2024 | 02:36 PM
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How do I find the connector F45/B62?
Thanks!

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Old Jan 14, 2024 | 03:06 PM
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First off you won't as you are looking at a LHD drawing, probably the US version.

Correct European LHD SOHC version

Front Loom diag




Bulkhead in compartment




Last edited by Don Clark; Jan 15, 2024 at 04:27 PM.
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Old Jan 14, 2024 | 05:27 PM
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Hi Don,
Thanks for that. Sorry that I didn't spell it out at the top of my post. Mine is a LHD, 2006, non-turbo Impreza with SOHC. Engine EJ16.
Maybe it's easiest if I just check continuity from the fusebox to the ECU, and also the voltage at the relevant pin on the ECU?

Cheers.
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Old Jan 14, 2024 | 06:49 PM
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OK

LHD Front loom F45 in cabin to the left of steering coumn


Bulkhead loom in compartment/cabin



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Old Jan 15, 2024 | 07:12 AM
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Many thanks, Don. I'll start finding those bits.
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Old Jan 15, 2024 | 09:51 AM
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I've pulled the ECU and it doesn't match any of the diagrams I see in my workshop manual. There are 4 connectors, each with 3 rows of pins. How do I know which is the main fan control pin?
Thanks!

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Old Jan 15, 2024 | 03:43 PM
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What's the part number of the ECU?
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Old Jan 15, 2024 | 03:55 PM
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OK.
Have attached both correct Fan diagram and ECU pinout for the H4SO engines as pdf's
And have updated previous replies due to in correct model info.
ECU as far as I can tell should be a 22611AL230 ??







In the European manuals only the main engine outputs are listed for the ECUpinouts
The fan control pin numbers will need to be confirmed from the fan wiring diagram for wire colour and pin location.
Attached Files
File Type: pdf
H4SO ECM pinout.pdf (300.9 KB, 0 views)
File Type: pdf
MY06 Non turbo fans.pdf (221.1 KB, 0 views)

Last edited by Don Clark; Jan 15, 2024 at 04:50 PM.
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Old Jan 16, 2024 | 09:36 AM
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Yes, you're correct, that's the exact ECM.

Just to confirm that I'm testing the correct pins:
Fan 1 is pin #14 on B134 the connector furthest left, and counting pins in the middle row starting at #9 from the right (ECM pinout diagram) looking into the back of the ECM. From the Non Turbo Fans diagram it starts #9 from the left!
Fan 2 is pin #13.

Are these 2 wires coloured RL and GW (whatever those colours are)? Not sure it helps me much as I'm partially colour blind so I might have to ask for help.

Many thanks.
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Old Jan 16, 2024 | 11:29 AM
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One diagram shows the face of the ECU the other the face of the connecting plug
distinguished by the solid black and clear rectangles. You will have to confirm which is which in this inst with the wire colours.

ECM diagram


Fan diagram



Colours: RL is Red/bLue stripe; GR is Green/White stripe


Last edited by Don Clark; Jan 16, 2024 at 11:52 AM.
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Old Jan 17, 2024 | 01:03 PM
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OK, I've found the main fan pin. What do I need to check for when cold and hot? A voltage relative to somewhere or a resistance between some points?

Thanks.
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Old Jan 17, 2024 | 03:15 PM
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When the ECU/ECM receives the required voltage signal from the Engine coolant temp sensor the ECU will ground pin A14 and turn on the fan
Engine coolant temp sensor sends signal to B135 pin12 - as per ECM pinout.


When the A/C control unit sends the "on" signal to the ECU (either B137 pin D13 or B136 pin C11) the ECU grounds both fans via pins A14 and A13


AS you said in your original post "They both turn on if the A/C is turned on." i believe the problem lies in the coolant temp side of things.
For the non turbo models the Coolant temp gauge is a separate circuit from the ECU signal although part of the same sensor.
Either the ECU is not receiving the signal from the sensor (B135 pin12) or the ECU's circuitry for this input is not grounding A14.
Make sure B135 pin19 is grounded
In fact probably make sure all the engine grounds are good and clean.




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Old Jan 17, 2024 | 04:12 PM
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Thanks very much for that. Need to spend some time in the car with the multimeter now!
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Old Jan 18, 2024 | 12:24 PM
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In test mode (green plugs under dash): Both fans cycle normally.

Now, when I turn on the aircon, only sub fan runs.

Tested with ignition on/engine off:
Voltage on pin #14 for main fan = 12V
Voltage on pin #13 for sub-fan = 0.12V

Tested with ignition on/engine on (cold and hot):
Voltage on pin #14 for main fan = 12V

I ran a wire from the relay coil directly back to Pin #14 on the ECU (to rule out a wiring problem) but there's no change.

Checked the OBD temp reading with an IR thermometer. Thermostat opens about 87deg.

Looks like it's the ECU after all

With both fans hard-wired on she runs about 105/106deg without even going uphill, but I think that's just another problem!

Don - I really appreciate all the invaluable help.
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Old Oct 30, 2024 | 07:34 PM
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Default Please help, I need a diagram for this ECU to fix the connections because I have thes

Originally Posted by Don Clark
OK.
Have attached both correct Fan diagram and ECU pinout for the H4SO engines as pdf's
And have updated previous replies due to in correct model info.
ECU as far as I can tell should be a 22611AL230 ??







In the European manuals only the main engine outputs are listed for the ECUpinouts
The fan control pin numbers will need to be confirmed from the fan wiring diagram for wire colour and pin location.



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Old Oct 30, 2024 | 07:35 PM
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Please help, I need a diagram for this ECU to fix the connections because I have these faults
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Old Oct 31, 2024 | 07:25 AM
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Attached Files
File Type: pdf
22611AL510 pin out.pdf (304.0 KB, 0 views)
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Old Oct 31, 2024 | 07:38 AM
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Default Thx bro

Originally Posted by Don Clark

What is the site from which I can get this information? I need help and I want the best programmer to work on modifying this ECM
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Old Oct 31, 2024 | 10:00 AM
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Originally Posted by Subaru2004
What is the site from which I can get this information? I need help and I want the best programmer to work on modifying this ECM
You received diagram,doubt You are clever enough to use programmer if You can not find a site with information about it.
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Old Oct 31, 2024 | 10:08 AM
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Default Pls help me and thx bro

Originally Posted by JdmSti2006
You received diagram,doubt You are clever enough to use programmer if You can not find a site with information about it.

I want a diagram like this to solve the 1560 problem for this ecm
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Old Oct 31, 2024 | 05:43 PM
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I want a diagram like this to solve the 1560 problem for this ecm
See attached pdfs for MY06/07 SOHC info
Attached Files
File Type: pdf
DTC1560 check list.pdf (234.7 KB, 0 views)
File Type: pdf
DTC1560 diag.pdf (132.7 KB, 0 views)
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Old Oct 31, 2024 | 05:55 PM
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Default Help

Originally Posted by Don Clark
See attached pdfs for MY06/07 SOHC info
Please help. The engine was replaced from 1.6 to 2.0 and the ECM was replaced from 3 pin to 4 pin and these problems appeared. I have a manual gearbox, not an automatic, and I have a CO sensor, not an oxygen sensor.
sensor
my car 2004 SOHC

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Old Oct 31, 2024 | 05:55 PM
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Attachments for P0031 below
P1110 and P0558 are not listed

Full list of Engine DTCs for MY06/07 SOHC also attached
Attached Files
File Type: pdf
DTCP0031 check list.pdf (228.1 KB, 0 views)
File Type: pdf
DTCP0031 diag.pdf (91.5 KB, 0 views)
File Type: pdf
List of engine DTCs.pdf (404.3 KB, 0 views)
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Old Oct 31, 2024 | 06:14 PM
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Originally Posted by Subaru2004
Please help. The engine was replaced from 1.6 to 2.0 and the ECM was replaced from 3 pin to 4 pin and these problems appeared. I have a manual gearbox, not an automatic, and I have a CO sensor, not an oxygen sensor.
sensor
my car 2004 SOHC
Also relevant for 2.0L SOHC (H4SO) of 2004/05 which if a European model also uses a 4 plug ECU.

You have two Oxygen sensors the front one is an Air/Fuel (AF) sensor which usual burns out its heater (P0031)
Attached Files
File Type: pdf
MY04.05 H4SO ECU pin out.pdf (1.35 MB, 0 views)
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Old Oct 31, 2024 | 06:16 PM
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Originally Posted by Don Clark
Also relevant for 2.0L SOHC (H4SO) of 2004/05 which if a European model also uses a 4 plug ECU.

You have two Oxygen sensors the front one is an Air/Fuel (AF) sensor which usual burns out its heater (P0031)
I have in my car only co sensor which can adjust the exhaust
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Old Oct 31, 2024 | 06:31 PM
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If it had a 3 plug ECU it would have been an H4SO without Onboard Diagnostics (ODBII) support
Pinout attached, it still has an oxygen sensor also known as a Lambda sensor
Attached Files
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Old Oct 31, 2024 | 07:53 PM
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Originally Posted by Don Clark
If it had a 3 plug ECU it would have been an H4SO without Onboard Diagnostics (ODBII) support
Pinout attached, it still has an oxygen sensor also known as a Lambda sensor
This is an old ECM, please send me a schematic for it. Thank you.
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