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Engine Management and ECU Remapping This section is to discuss the various aspects of engine management modification for your Subaru.

Astra VXR Content. Quick question

Old Jun 28, 2013 | 12:14 PM
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Default Astra VXR Content. Quick question

My little brother in law has just had his 09 VXR remapped with a 3" turbo back cobra system. I think he is running to much boost it peaks at 25psi. I followed him the other day and on gear change it kicks out smoke.

What should the PSI be roughly and what could the smoke be.

Cheers

Thought i would ask here before joing the VXR forums
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Old Jun 28, 2013 | 04:25 PM
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if its been remapped, then it depends what it been set too.....

Standard PSI = 13-15 PSI

Last edited by dan-lincs; Jun 28, 2013 at 04:30 PM.
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Old Jun 28, 2013 | 04:29 PM
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Originally Posted by dan-lincs
if its been remapped, then it depends what it been set too.....
Yeah i get that mate, was just wondering what the general setting was for stage 1 that was all
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Old Jun 28, 2013 | 04:34 PM
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Wouldn't have thought stage 1 remap would raise boost up to 1.7 bar myself but could be wrong and good luck trawling the vx forums
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Old Jun 28, 2013 | 04:38 PM
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I have looked and cant find anything. They use KO4's dont they? Can they handle that much boost?
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Old Jun 28, 2013 | 04:43 PM
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I don't really know mate, I would expect it be be low 20psi at the most but guessing......If I'm honest
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Old Jun 28, 2013 | 06:01 PM
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Is the gauge accurate ?
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Old Jun 28, 2013 | 06:03 PM
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who mapped it? ask around on migweb matey
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Old Jun 28, 2013 | 06:10 PM
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It was mapped by big fish turning in the north east.
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Old Jun 28, 2013 | 06:10 PM
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Originally Posted by dan-lincs
Is the gauge accurate ?
Yes the gauge is spot in buddy
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Old Jun 28, 2013 | 06:51 PM
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Wot colour is the smoke
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Old Jun 28, 2013 | 06:52 PM
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It's only a slight puff after hard right foot and gear change. I would say white
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Old Jun 28, 2013 | 08:01 PM
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With those mods it will be a stage 2 remap, psi depends who has mapped it but upto 20 at peak, some car when remap at stage 2 had good results with nearly 300bhp.

Vxr owners site are really helpful, I use to have a stage 2 nurburgring edition. Tell him to keep an eye on the manifold as they are prone to cracking and it's a new turbo or secondhand manifold.

Last edited by baz999; Jun 28, 2013 at 08:06 PM.
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Old Jun 28, 2013 | 08:07 PM
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Probably rich at the top end. Alot of stuff is mapped that way for safety
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Old Jun 28, 2013 | 08:13 PM
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Thanks for your help guys
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Old Jun 30, 2013 | 12:03 AM
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21psi overboost absolute maximum (car can only see 20.75) and should hold around 17psi, anymore and you are waiting for turbo to pop and a piston to crack! Is he running stage 3?
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Old Jun 30, 2013 | 12:04 AM
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Sorry just read, Just a turbo back exhaust no cooler so stage 2, Not sure I would even want 21psi overboost on stage 2...
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Old Jun 30, 2013 | 08:24 AM
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I'm an ex-vauxhall fanatic, i know these engines inside and out....

The VXR engine is a Z20LEH and can handle a fair few horses before it goes pop because they added under piston oil jets when remaking from the previous Z20LET, i'd say around 350,

BUT

The turbo they use made by KKK are made out of chocolate, they are a K04-049 and the metal used for the thrust bearing is too soft and wears down due to too much boost, it definitely seems like your VXR is running too much boost as if i remember correctly there only good for upto about 20/22 over boost and holding around 17, if i'm honest i reckon the turbo won't last 12 months!

When being mapped above stage two, you have to make sure you are running good fuel as there prone to melt piston number 3.

The smoke i wouldn't worry about too much if its only as you come onto boost it will more than likely be fuel but should be a blackish colour. They are common for valve stem seals too, but that usually only occurs on over run / idle.

Hope this makes some sort of sense lol
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Old Jun 30, 2013 | 08:25 AM
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Originally Posted by BurtyBurg
Sorry just read, Just a turbo back exhaust no cooler so stage 2, Not sure I would even want 21psi overboost on stage 2...
Totally agree..... Intake temps must be sky high!
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Old Jun 30, 2013 | 06:28 PM
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So what would you recommend he do now then?

Thanks for the input lads
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