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coolant leak - pipe next to cross header rusted thru...

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Old 21 April 2005, 07:45 PM
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rgv_stu
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Default coolant leak - pipe next to cross header rusted thru...

as far as i can tell the pipe (approx 12mm in diameter) that runs accross the top of the header is rusted thru and leaking coolant. it sits just behind the rad next to the block and is approx 12" long with a couple of bends along it.
it looks as though it could be a pain to get at the header is in the way of the mounting bolt.

anyone had to replace one of these pipes before ?? is it a common fault or an i just unlucky ?? any ideas on cost of a new one or where to get one ??

can anyone tell me how i replace the coolant afterwards ? looks a little daunting compared with the simplicity of my old vauxhalls . is there a procedure to follow when filling it back up with coolant and bleeding it thru ?

also what coolant should i use, normal bluecol stuff ok ??

cheers
stu
Old 22 April 2005, 08:24 AM
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rgv_stu
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help please
Old 22 April 2005, 09:21 AM
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Myk
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Sorry mate, cant picture which pipe your on about (piccie?)

As for refilling, i've found its quite easy. Fill up through the overflow tank (Where the rad cap is) until its full, squeezing the top and bottom hoses helps circulate the water. Once its full (approx 6-7 litres) make sure the heater is set to max heat and start the engine, let the engine tick over, any air bubbles should work there way through the system and out of the header tank, keep topping up as neccasary (another litre or so).

Once its full replace cap and fill the coolant tank (by the battery and headlight) to the correct level (shown on the side). Job done.

Obviously when you replaced the correct pipe, check for water leaks throughout the above process.

Most quality anti-freeze soloutions will be fine.

Good Luck

Mike
Old 22 April 2005, 10:49 AM
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rgv_stu
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its a metal pipe that runs from the oil cooler to the thermostat housing, it runs across the the front of the engine by the exhaust header.
Old 22 April 2005, 11:48 AM
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JonDBM
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If its the same one that was very corroded on my MY99, then I think the pipe is about £20 from memory.

I got the dealer to do the replacement - was about £80 in total.

Jon.
Old 22 April 2005, 01:11 PM
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rgv_stu
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yeah just ordered the part from subaru but it wont be here till tuesday
was about £20 including vat so not as bad as i expected.
Old 26 April 2005, 01:04 PM
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woohooo, got the part. now i cant wait to get home and fit it
Old 26 April 2005, 09:41 PM
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all up and running again cheers peeps
Old 27 April 2005, 11:25 AM
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DeanF
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Originally Posted by rgv_stu
all up and running again cheers peeps
Copper Pipe is always a good semi/permanent repair to get the old Gal back on the road
Dean
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