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Old 04 March 2005, 03:26 PM
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S3TH
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Default Engine rebuild costs/options

Before i go around getting quotes from tuners would like to get a rough idea of what i will actually be asking for.

My STi 4 has done 60k, possibly has a head gasket problem at the moment, is due for cambelt and previous owner did not always run it on optimax/booster even though he had his boost controller whacked up to 21 psi

I am currently sourcing parts in order to make 380 Bhp (Headers, decat, hyperflow IC, TD05/06 20G, apexi ECU, 550cc injectors) but i am thinking that an engine rebuild first would be a sensible idea. Seeing as i am going for a rebuild think that i might want to build a bullet proof 400bhp car.

If i asked someone to rebuild the factory to OE spec with the exception of a few uprated parts what parts do you think i should uprate? Dont want to go overboard here, just want a reliable 400bhp engine.
Old 04 March 2005, 03:40 PM
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after reading the mammoth 20g turbo thread, scrub 400bhp, a bullet proof 380 is what i will be aiming for.
Old 04 March 2005, 04:47 PM
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Mark A
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I'm no expert but I would have thought for reliability you would be looking to change the pistons and rods if you are going to run above 1.4 bar or are wanting >360 bhp. Having said that a number of "standard" internal STi's are runinng around the 400bhp mark at the moment.

I'd speak to a couple of the regular tuners (David @ API, Conrad @ TRL & Mark @ Lateral to name but a few), and just ask for some advice recommendations.
Old 04 March 2005, 05:26 PM
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yeh, give dave @ api a shout - top bloke sort you out with no bullpoo!
Old 04 March 2005, 07:01 PM
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yes dave sorted me out a rear diff for a good price a month or so back. Was going to be my first point of call to be honest.
Old 04 March 2005, 07:52 PM
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Originally Posted by S3TH
yes dave sorted me out a rear diff for a good price a month or so back. Was going to be my first point of call to be honest.
Call me on Monday, l'm not in the office Saturday - sneaked another day off - that's two so far this year - gettin' to be a habit.

I can get you sorted.

David Api Engines / APi Impreza 01926 614333
Old 04 March 2005, 07:59 PM
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Fuzz
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Probably a lot cheaper and quicker to sling in a new age short motor and use everything you have from the Sti 4, by the time you faffed about buying bits to rebuild your current one the price over takes that of the new short motor.


Andy

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Old 04 March 2005, 08:01 PM
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S3TH
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when you say short motor, do you just mean the block and then i fit my STi heads etc?
Old 04 March 2005, 08:04 PM
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Fuzz
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Yep, block, pistons, crank and rods, straight out of an sti 7/8

bolt your heads, and all other ancillaries to it and in it goes.

Andy
Old 04 March 2005, 08:07 PM
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ah i c, for some reason i was thinking of the us 2.5 block.
Old 04 March 2005, 08:09 PM
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Originally Posted by Fuzz
Yep, block, pistons, crank and rods, straight out of an sti 7/8

bolt your heads, and all other ancillaries to it and in it goes.

Andy
The 7/8 short motor suits a vers 5 or 6 better than 4 and backwards due to piston compression height and squish area problems. lt can be mapped out but isn't ideal as a bolt in conversion.

l know it happens / can be done, but I also see failed ones with detted piston crowns and another rebuild needed way too soon.

David APi Engines / APi Impreza
Old 04 March 2005, 08:12 PM
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Ok, not heard that...

Andy

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Old 04 March 2005, 08:13 PM
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would a complete STi 7/8 engine go into and STi 4 though?
Old 04 March 2005, 08:17 PM
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size wise yes but the cost of a complete motor. your back to being better off doing the rebuild on that idea.


Andy
Old 04 March 2005, 08:18 PM
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Ive seen an STi 8 engine complete for 2k, done 5000 miles.
Old 04 March 2005, 08:19 PM
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not to mention hassle with VVT


Andy
Old 04 March 2005, 08:19 PM
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Just worried about rebuild costs, seen people selling imprezas that have had rebuilds and saying the rebuild was 4k!!

Anyway thanks for all your replies on this one guy, i should stop stressing so much lol.
Old 04 March 2005, 08:25 PM
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Cheapest option in my opinion would have been the ready built and run in short motor but if there are issues with squish volumes then fair enough, you just have to add in the additional cost of mapping it on top of the replacement if you go that route.

Andy
Old 04 March 2005, 09:17 PM
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API did a 2.5 conversion on my STi3 in October. It's done over 10K miles now and runs sweet as a nut. Has most of the bits you've listed too.

API for the engine swap and Andy Forrest for the mapping and excellent advice from both.
Old 05 March 2005, 06:48 PM
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Originally Posted by Houghton
API did a 2.5 conversion on my STi3 in October. It's done over 10K miles now and runs sweet as a nut. Has most of the bits you've listed too.

API for the engine swap and Andy Forrest for the mapping and excellent advice from both.
Thanks Gerry,

David APi engines / APi Impreza
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