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Old Jun 25, 2023 | 02:15 PM
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Default Aux belt alternator tensioner bolt

Hi everyone,

I’ve noticed that the mounting bolt for the alternator tensioner is very close to the aux belt. Any remedies to stop this from rubbing and wearing down the belt please ? I obviously don’t wanna loosen of the belt too much because at the moment the tension is where it wants to be. But I also don’t want it wearing through the belt quickly



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Old Jun 25, 2023 | 03:30 PM
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The belt doesn't look anywhere near tight enough in that picture.
If those are GFB underdrive pulleys fitted you may need to fit a shorter belt (as supplied in the original kit)

The thing that surprises me is the lack of bolt thread below the adjuster.



Normally it extends a fair way below it






OEM belt for MY08 WRX is 34435AA030 which is a 5PK882 belt (882 mm being its circumference / length).
You may need something like a 5PK870 or 5PK865
Best way is to set the adjuster (with belt off) low enough to clear the top pulley run and then using a length of string around the 3 pulleys to measure the length required.
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Old Jun 25, 2023 | 03:32 PM
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Originally Posted by Don Clark
The belt doesn't look anywhere near tight enough in that picture.
If those are GFB underdrive pulleys fitted you may need to fit a shorter belt (as supplied in the original kit)

The thing that surprises me is the lack of bolt thread below the adjuster.



Normally it extends a fair way below it






OEM belt for MY08 WRX is 34435AA030 which is a 5PK882 belt (882 mm being its circumference / length).
You may need something like a 5PK870 or 5PK865
Best way is to set the adjuster (with belt off) low enough to clear the top pulley run and then using a length of string around the 3 pulleys to measure the length required.
Yh I’ve had an issue with that bolt and was planning on buying one from icp today until I realised that they didn’t have any in stock 🤦🏻‍♂️. I’m gonna ring them tomorrow. Re the bolt - I ended up reversing the bolt that fixes the bracket as I found it far too close to the belt. Seen as it threads all the way through! Ima assuming it won’t be a problem because it burnt through my last belt after only 2 months 🤦🏻‍♂️
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Old Jun 25, 2023 | 03:38 PM
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Originally Posted by Matty81
Yh I’ve had an issue with that bolt and was planning on buying one from icp today until I realised that they didn’t have any in stock 🤦🏻‍♂️. I’m gonna ring them tomorrow. Re the bolt - I ended up reversing the bolt that fixes the bracket as I found it far too close to the belt. Seen as it threads all the way through! Ima assuming it won’t be a problem because it burnt through my last belt after only 2 months 🤦🏻‍♂️
You will still need a shorter belt

DL Motorsport may have one
https://www.dlmotorsportparts.co.uk/...tensioner-bolt
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Old Jun 25, 2023 | 03:41 PM
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Originally Posted by Don Clark
You will still need a shorter belt

DL Motorsport may have one
https://www.dlmotorsportparts.co.uk/...tensioner-bolt
ah brilliant! 👍🏻. did have a look around but couldn’t find one. Am I right in thinking that the shorter belts are 905mm ?
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Old Jun 25, 2023 | 03:57 PM
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Originally Posted by Matty81
ah brilliant! 👍🏻. did have a look around but couldn’t find one. Am I right in thinking that the shorter belts are 905mm ?
got any idea where I can get one from ? Been looking but a lot of them don’t state how long they are
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Old Jun 25, 2023 | 04:27 PM
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Slack tensioner off. Piece of string round the pulleys measure it and ring your local parts supplier or go in and say have you one of these the length of the piece of string They should have one on the shelf.
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Old Jun 25, 2023 | 05:10 PM
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Originally Posted by 1509joe
Slack tensioner off. Piece of string round the pulleys measure it and ring your local parts supplier or go in and say have you one of these the length of the piece of string They should have one on the shelf.
ok wicked I’ll give it a go 👍🏻
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Old Jun 25, 2023 | 05:36 PM
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Originally Posted by Matty81
ah brilliant! 👍🏻. did have a look around but couldn’t find one. Am I right in thinking that the shorter belts are 905mm ?
As in post#2 above and posted by Joe......
OEM belt for MY08 WRX is 34435AA030 which is a 5PK882 belt (882 mm being its circumference / length).
You may need something like a 5PK870 or 5PK865
Best way is to set the adjuster (with belt off) low enough to clear the top pulley run and then using a length of string around the 3 pulleys to measure the length required.
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Old Jun 25, 2023 | 05:50 PM
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Originally Posted by Don Clark
As in post#2 above and posted by Joe......
cool! I’ll give that a go tomorrow 👍🏻. Thanks mate
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Old Jun 25, 2023 | 06:08 PM
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Just checked one of my cars which I no the belt is a bit shorter and its 775mm was half difficult to get on and didn't need any adjustment for a good while.
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Old Jun 25, 2023 | 06:09 PM
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Originally Posted by 1509joe
Just checked one of my cars which I no the belt is a bit shorter and its 775mm was half difficult to get on and didn't need any adjustment for a good while.
dont suppose you have a link to it or a pic of the specs mate ?
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Old Jun 25, 2023 | 06:09 PM
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Originally Posted by 1509joe
Just checked one of my cars which I no the belt is a bit shorter and its 775mm was half difficult to get on and didn't need any adjustment for a good while.
I have emailed gfb for the measurements of the belt they supply in the pack
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Old Jun 25, 2023 | 06:16 PM
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The belt I’ve just put on is an 820
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Old Jun 25, 2023 | 06:25 PM
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Originally Posted by Matty81
dont suppose you have a link to it or a pic of the specs mate ?
I haven't I'm a mechanic by trade so just rang our parts supplier and they sent a handful down and we returned what I didn't use.
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Old Jun 25, 2023 | 06:27 PM
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But you have underdrive pulleys so back to the string you go
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Old Jun 25, 2023 | 06:27 PM
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Originally Posted by 1509joe
I haven't I'm a mechanic by trade so just rang our parts supplier and they sent a handful down and we returned what I didn't use.
nice! Good way of doing it. Got no idea though why my previous belt was rubbing through it leading it to snap. could it be that it was too long then ?. I’ve never had that problem previously. Hopefully gfb will come back to me with the measurements of the one they provide, like don said
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Old Jun 25, 2023 | 06:28 PM
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Originally Posted by 1509joe
But you have underdrive pulleys so back to the string you go
Yh I will do mate 😆
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