Notices
Projects For Serious DIY Car Projects

JonMc's Winter 2013 Re-work

Thread Tools
 
Search this Thread
 
Old 05 March 2014, 08:47 PM
  #331  
BLU
Scooby Regular
iTrader: (27)
 
BLU's Avatar
 
Join Date: May 2008
Location: Welsh Northland
Posts: 4,832
Received 2 Likes on 2 Posts
Default

^^^ what he said ^^^
Old 09 March 2014, 08:46 PM
  #332  
JonMc
Scooby Senior
Thread Starter
iTrader: (51)
 
JonMc's Avatar
 
Join Date: Nov 2005
Location: Wherever I park my car, that's my home
Posts: 20,491
Likes: 0
Received 2 Likes on 2 Posts
Default

Not much done, flipped the wishbone links for more caster which is a PITA when the car is a foot off the ground and you need to get some leverage on the breaker bar, but sorted in the end. Fitted some coilover socks which are a bit strange on the rears because Meister R fit a tapered spring so you have a rubber top mount to prevent it knocking, and then just cleaned it...

PH neutral snow foam and some cherry wheel cleaner to start...





Then a wash with some Autoglym shampoo and a coat of Meguiars Classic Gold wax













Not fitted but put in place to get an idea - next mod




The match and quality of the paint from Ryan (aka Prodriverules) was impeccible as ever

And a quick wipe under here too



Before putting it all away

Old 09 March 2014, 08:59 PM
  #333  
M2RTXhawkeye
Scooby Regular
iTrader: (61)
 
M2RTXhawkeye's Avatar
 
Join Date: Aug 2011
Location: Manchester
Posts: 4,314
Received 7 Likes on 6 Posts
Default

Brilliant as usual Jon cars looking mint... Love the bonnet vent...

Martin
Old 09 March 2014, 09:23 PM
  #334  
JonMc
Scooby Senior
Thread Starter
iTrader: (51)
 
JonMc's Avatar
 
Join Date: Nov 2005
Location: Wherever I park my car, that's my home
Posts: 20,491
Likes: 0
Received 2 Likes on 2 Posts
Default

Originally Posted by M2RTXbugeye
Brilliant as usual Jon cars looking mint... Love the bonnet vent...

Martin
I wasn't sure initially because of the size, but now it's painted I'm happy
Old 19 March 2014, 01:12 PM
  #335  
JonMc
Scooby Senior
Thread Starter
iTrader: (51)
 
JonMc's Avatar
 
Join Date: Nov 2005
Location: Wherever I park my car, that's my home
Posts: 20,491
Likes: 0
Received 2 Likes on 2 Posts
Default

So I had a day off work, this is before...



And then it all started




Checked the position...



And then finished masking up and positioning the template...




The point of no return with the fixing holes drilled




And the first cut is always the deepest


Old 19 March 2014, 08:40 PM
  #336  
JonMc
Scooby Senior
Thread Starter
iTrader: (51)
 
JonMc's Avatar
 
Join Date: Nov 2005
Location: Wherever I park my car, that's my home
Posts: 20,491
Likes: 0
Received 2 Likes on 2 Posts
Default

So an interesting afternoon - the shank that held my cutting discs snapped so I jumped on the old treader and a 5-mile round trip later a new set of useless dremel accessories from maplin, but still cheaper than buying 2 shanks on their own

Then the drive cable in the flexi attachment decided to give up the ghost

Anyway, not to be deterred I carried on without the flexi cable and before I knew it the hole was cut...




Then to remove the un-necessary strengtheners...




Followed by a check of the fit before committing...




Unmask and clean the bonnet...




Next was to fit the vent, a few self tappers and seam of tiger seal




Before finally putting the bonnet back on the car all cleaned up...





Left to do is wait for the tigerseal to fully set and then I can give it a good going over with some cutting agent before giving it a polish and wax. Also need to order some touch up paint to treat the bare edges
Old 19 March 2014, 08:48 PM
  #337  
M2RTXhawkeye
Scooby Regular
iTrader: (61)
 
M2RTXhawkeye's Avatar
 
Join Date: Aug 2011
Location: Manchester
Posts: 4,314
Received 7 Likes on 6 Posts
Default

Great work Jon... Very jealous defo need to get me one of these. Looks superb

Martin
Old 19 March 2014, 08:49 PM
  #338  
bioforger
Scooby Regular
iTrader: (1)
 
bioforger's Avatar
 
Join Date: Jan 2002
Location: Pig Hill, Wiltsh1te
Posts: 16,995
Received 5 Likes on 5 Posts
Default

Nice job that
Old 19 March 2014, 10:10 PM
  #339  
martin850
Scooby Regular
iTrader: (51)
 
martin850's Avatar
 
Join Date: Nov 2002
Location: MSOC
Posts: 7,439
Likes: 0
Received 0 Likes on 0 Posts
Default

Looks spot on mate. Is there anything under the hole that you wouldn't want to get wet ie the alternator?
Old 19 March 2014, 10:17 PM
  #340  
JonMc
Scooby Senior
Thread Starter
iTrader: (51)
 
JonMc's Avatar
 
Join Date: Nov 2005
Location: Wherever I park my car, that's my home
Posts: 20,491
Likes: 0
Received 2 Likes on 2 Posts
Default

Cheers guys

Originally Posted by martin850
Looks spot on mate. Is there anything under the hole that you wouldn't want to get wet ie the alternator?
Yes so I'll either make a cover that fits underneath for bad weather or a duct drawing air out from the rad through this vent but whichever option I choose it will protect the engine from getting drowned
Old 20 March 2014, 10:28 AM
  #341  
BLU
Scooby Regular
iTrader: (27)
 
BLU's Avatar
 
Join Date: May 2008
Location: Welsh Northland
Posts: 4,832
Received 2 Likes on 2 Posts
Default

You're a brave man cutting through the bonnet when you've spent a few £££ on the respray

Worth it though as it looks über cool
Old 20 March 2014, 10:52 AM
  #342  
JonMc
Scooby Senior
Thread Starter
iTrader: (51)
 
JonMc's Avatar
 
Join Date: Nov 2005
Location: Wherever I park my car, that's my home
Posts: 20,491
Likes: 0
Received 2 Likes on 2 Posts
Default

Originally Posted by BLU
You're a brave man cutting through the bonnet when you've spent a few £££ on the respray

Worth it though as it looks über cool
Cheers bud, but the respray was 3-4 years ago and the car has done some miles since then so it has it's share of battle scars. One of those was a dint from the underside of the bonnet - I don't know where it came from but it has now been cut out
Old 20 March 2014, 11:36 AM
  #343  
BLU
Scooby Regular
iTrader: (27)
 
BLU's Avatar
 
Join Date: May 2008
Location: Welsh Northland
Posts: 4,832
Received 2 Likes on 2 Posts
Default

Originally Posted by JonMc
One of those was a dint from the underside of the bonnet - I don't know where it came from but it has now been cut out
Win Win
Old 20 March 2014, 09:28 PM
  #344  
martin850
Scooby Regular
iTrader: (51)
 
martin850's Avatar
 
Join Date: Nov 2002
Location: MSOC
Posts: 7,439
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by JonMc
Cheers guys



Yes so I'll either make a cover that fits underneath for bad weather or a duct drawing air out from the rad through this vent but whichever option I choose it will protect the engine from getting drowned
The duct sounds the best option though probably the more tricky. Still with your DIY skills it shouldn't be too hard and will look the nuts at the same time
Old 21 March 2014, 12:09 AM
  #345  
kin quick
Scooby Regular
iTrader: (2)
 
kin quick's Avatar
 
Join Date: Feb 2003
Location: 2.1 Spec-C .......Pimms O'clock!!
Posts: 2,726
Likes: 0
Received 0 Likes on 0 Posts
Default

Nice work Jon, looks awesome
Old 23 March 2014, 06:07 PM
  #346  
JonMc
Scooby Senior
Thread Starter
iTrader: (51)
 
JonMc's Avatar
 
Join Date: Nov 2005
Location: Wherever I park my car, that's my home
Posts: 20,491
Likes: 0
Received 2 Likes on 2 Posts
Default

The underside of the bonnet...




Definately need some finishing and some sort of weather proofing under the vent for inclemen weather, but easily removable for every day use

Ducting is going to be a PITA because of the coolant hose
Old 23 March 2014, 06:14 PM
  #347  
JonMc
Scooby Senior
Thread Starter
iTrader: (51)
 
JonMc's Avatar
 
Join Date: Nov 2005
Location: Wherever I park my car, that's my home
Posts: 20,491
Likes: 0
Received 2 Likes on 2 Posts
Default

Next is under the bonnet, I'll be ordering some gaskets from Alyn ths week so I can start to build up my new inlet manifold. After that I need to start tidying up under the bonnet...




Plumb in thre catch can but also tidy up the inner wings, I'm tempted to get them welded up and relocate some ancils to clean it all up.

Tuck this inside a wing somewhere...



and generally clean and tidy this lot...








Relocate the fuse box into the inner wing or at least tidy up the wiring. I started with a tweak to the FMIC pipework...



And the inspiration...


Last edited by JonMc; 23 March 2014 at 06:17 PM.
Old 29 March 2014, 08:34 PM
  #348  
JonMc
Scooby Senior
Thread Starter
iTrader: (51)
 
JonMc's Avatar
 
Join Date: Nov 2005
Location: Wherever I park my car, that's my home
Posts: 20,491
Likes: 0
Received 2 Likes on 2 Posts
Default

So the sun came out and I...

I sorted the leaking roof on the garage





Cut the grass (or at least most of it) and put the washing out, got the wife to varnish the garden benches too




And started to build up my inlet manifold...





The brackets for the fuel rails had no adjustment and I wasn't happy with how the injectors lined up in the manifold so I modified the brackets and resprayed them to get them to fit better. Gaskets have been ordered from Alyn as ASP so will be here next week, then to measure up all my unions and hoses and I need to decide whether to keep them blue ones given most stuff under the bonnet is red and black, or change the blue stuff to black

Old 01 April 2014, 11:12 PM
  #349  
RallyWRX
Scooby Regular
 
RallyWRX's Avatar
 
Join Date: Oct 2012
Location: Chester
Posts: 86
Likes: 0
Received 0 Likes on 0 Posts
Default

Love the bonnet mod ... got me thinking now
Old 10 April 2014, 07:31 PM
  #350  
JonMc
Scooby Senior
Thread Starter
iTrader: (51)
 
JonMc's Avatar
 
Join Date: Nov 2005
Location: Wherever I park my car, that's my home
Posts: 20,491
Likes: 0
Received 2 Likes on 2 Posts
Default

Got a small parcel today...



Cheers Alyn, great price and service as ever delivering those essential but invisible bits...



So I can start putting it all back together...



Old 10 April 2014, 07:55 PM
  #351  
JonMc
Scooby Senior
Thread Starter
iTrader: (51)
 
JonMc's Avatar
 
Join Date: Nov 2005
Location: Wherever I park my car, that's my home
Posts: 20,491
Likes: 0
Received 2 Likes on 2 Posts
Default

Just need to decide now whether to use standard fuel hose and push fittings or braided hose and AN6 fittings under the bonnet - in time I might run braided hose to the tank but not at the moment
Old 10 April 2014, 08:24 PM
  #352  
AS Performance
Former Sponsor
iTrader: (4)
 
AS Performance's Avatar
 
Join Date: Feb 2013
Location: north east
Posts: 2,227
Likes: 0
Received 0 Likes on 0 Posts
Default

happy to have assisted John..............best of luck
Old 10 April 2014, 08:53 PM
  #353  
BLU
Scooby Regular
iTrader: (27)
 
BLU's Avatar
 
Join Date: May 2008
Location: Welsh Northland
Posts: 4,832
Received 2 Likes on 2 Posts
Default

Looking good Jon
Old 14 April 2014, 12:40 PM
  #354  
robj2502
Scooby Regular
 
robj2502's Avatar
 
Join Date: Sep 2012
Location: SW London
Posts: 106
Likes: 0
Received 1 Like on 1 Post
Default

Wow loving this it has come a really long way from page one! really looks great especially all of the colour coded suspension parts
Old 14 April 2014, 09:57 PM
  #355  
IanPaskin
Scooby Regular
 
IanPaskin's Avatar
 
Join Date: Jun 2012
Location: Bridgnorth
Posts: 324
Likes: 0
Received 0 Likes on 0 Posts
Default

Did you spray the manifold or get it powder coated?? Loving the fuel rails...
Old 14 April 2014, 10:02 PM
  #356  
JonMc
Scooby Senior
Thread Starter
iTrader: (51)
 
JonMc's Avatar
 
Join Date: Nov 2005
Location: Wherever I park my car, that's my home
Posts: 20,491
Likes: 0
Received 2 Likes on 2 Posts
Default

Cheers Rob

Painted Ian by Ryan (aka Prodriverules) who does all my paintwork. The rails were a bargain - about £60 from China - the injectors didn't line up quite right in the inlet so I modded the brackets slightly to make them fit
Old 15 April 2014, 05:17 PM
  #357  
JonMc
Scooby Senior
Thread Starter
iTrader: (51)
 
JonMc's Avatar
 
Join Date: Nov 2005
Location: Wherever I park my car, that's my home
Posts: 20,491
Likes: 0
Received 2 Likes on 2 Posts
Default

Things are never simple but at least I've now got the wheel alignment sorted thanks to Rich at FB Tuning



Slightly less aggressive than the previous set-up and certainly feels very composed on the Meister R's - they're a much compliant ride than I recall BCs being.

So splitter back on and this is how she currently sits








Whilst the car was uncovered I decided to use a pot of DBM I ordered to treat the rough edges around where I cut the bonnet vent...




It's no oil painting but it suits the purpose for an under-bonnet treatment. Also a temporary cover of paint over where I removed the battery tray until I decide what colour to paint the under bonnet (grey or white)



And then the hiccup of the day - the rear CV boot has worked it's way loose




At least with white wheels you spot these drama's early; it seems that when the boot was changed a couple of years ago they guys that fitted it did it wrong so the outer clamp is only hand tight and I could push it back on. Interim - when I get a moment I might just cut off the metal clamp, pack it out with grease and zip-tie it on. The fix is across to FB Tuning's workshop and swap it with a known good driveshaft that he's got lying around
Old 08 May 2014, 06:01 PM
  #358  
robj2502
Scooby Regular
 
robj2502's Avatar
 
Join Date: Sep 2012
Location: SW London
Posts: 106
Likes: 0
Received 1 Like on 1 Post
Default

Out of interest how much was your wheel alignment and were the settings suggested by FB tuning or what you asked for/had previously?
Old 08 May 2014, 06:17 PM
  #359  
Dirk Diggler 75
Scooby Regular
 
Dirk Diggler 75's Avatar
 
Join Date: Mar 2010
Location: Pottering around ...
Posts: 3,573
Likes: 0
Received 0 Likes on 0 Posts
Default

Excellent work .....
Old 08 May 2014, 09:35 PM
  #360  
JonMc
Scooby Senior
Thread Starter
iTrader: (51)
 
JonMc's Avatar
 
Join Date: Nov 2005
Location: Wherever I park my car, that's my home
Posts: 20,491
Likes: 0
Received 2 Likes on 2 Posts
Default

Originally Posted by robj2502
Out of interest how much was your wheel alignment and were the settings suggested by FB tuning or what you asked for/had previously?
He was £120 which is competitive with companies like Wheels in Motion and Carnetix and he does put the time and effort in to get it right. I had previously set some quite aggressive settings so I picked his brains and tweaked them slightly based upon my planned usage.

Originally Posted by Dirk Diggler 75
Excellent work .....
Cheers bud


Quick Reply: JonMc's Winter 2013 Re-work



All times are GMT +1. The time now is 02:05 AM.