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Old Sep 13, 2009 | 09:10 PM
  #121  
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From: STI V8 with 558bhp 580ft/lbs on V-Power (2.5 cdb)
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Pump issue now resolved as well, I'm now the owner of a Bosch 044 pump:



Will see how I get on with this .

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Old Sep 13, 2009 | 09:29 PM
  #122  
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From: STI V8 with 558bhp 580ft/lbs on V-Power (2.5 cdb)
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More bits ready to fit :

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Old Sep 14, 2009 | 09:36 AM
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From: MY 10s blobeye 10.87@132 2.35/TO4Z next
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Looking good Dave

Whats the clutch?
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Old Sep 14, 2009 | 12:34 PM
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From: STI V8 with 558bhp 580ft/lbs on V-Power (2.5 cdb)
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Exedy twin plate, what clutch and fuel pump set up did you go for Fai?
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Old Sep 15, 2009 | 09:27 AM
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From: MY 10s blobeye 10.87@132 2.35/TO4Z next
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2 044 motorsport pump and filters
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Old Sep 17, 2009 | 10:05 PM
  #126  
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From: 700+ WR1 aka The Vuvu Zela...10.6 @ 136 weighing 1370kg....say no more....
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Originally Posted by dave_garrett
Next run out is going to be Friday when I finally drop her off for a new engine .

And don't you go picking up the "wrong" engine or "fallen parts" of another scoob at Chy's workshops!
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Old Sep 19, 2009 | 01:42 PM
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really really interesting read even to those of us who would love to get more oil and grease on our fingers but never had the guidence to help start
Love the look of the oil cooler but what exactly do you order for it all ie sandwich plates pipework core ...id like to fit but could only work it out if everything is there that i need...Its just how my brain works can you tell me?

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Old Sep 20, 2009 | 02:34 PM
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From: STI V8 with 558bhp 580ft/lbs on V-Power (2.5 cdb)
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Cheer mate, the idea behind posting this thread was to share learning etc. My cooler was second hand (revolution supply the full kit new). In hind sight theres better kits out there.

All you really need is a sandwich plate (fit on top of the filter), core and lines. Theres no real need for a remote filter in hind sight.
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Old Sep 20, 2009 | 03:05 PM
  #129  
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it looks quality though mate... like the way you have done this and what kit would you req as i cant find a complete kit for the right money

Last edited by wrx9181; Sep 20, 2009 at 03:11 PM.
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Old Sep 20, 2009 | 08:11 PM
  #130  
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From: STI V8 with 558bhp 580ft/lbs on V-Power (2.5 cdb)
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Not sure about complete kits. To be honest I think your better off ordering a core, lines, fittings and and sandwich plate from Earls, Merlin or HEL. The fittings/lines arn't that difficult to make up and as you will see from this thread I was warned away from the universal kits with long lines (I now see why looking at the quality of the hoses in comparison to the Earls hose I've now fitted). It might be worth given someone like Lateral, Zen, Engine Tuner, Clinic..... a ring and see if they have a kit. The Mocal and Setrab coolers seem to be pretty good. I was looking at a Mocal set up at Pennine on Friday (cooler in off side wing fed by a sandwich plate on top of filter) which looked better tha mine to be honest.

Dave
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Old Sep 20, 2009 | 09:11 PM
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From: STI V8 with 558bhp 580ft/lbs on V-Power (2.5 cdb)
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Spec on first page updated following another spending spree! Ordered a lateral baffled sump and 3 bar map sensor . Just wondering now if I should have gone for the 4 bar .
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Old Sep 22, 2009 | 09:18 AM
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From: MY 10s blobeye 10.87@132 2.35/TO4Z next
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Baffled sump
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Old Sep 26, 2009 | 07:44 PM
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From: STI V8 with 558bhp 580ft/lbs on V-Power (2.5 cdb)
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Some of my old parts are now up for sale (picked up today from sunny Hebden Bridge) , if any ones after some PE 650's, intake manifold, 2.0l shortblock (with sump/clutch/fly) or MD321t (plus 58mm intake) give me a shout:







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Old Sep 27, 2009 | 02:08 AM
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From: MY 10s blobeye 10.87@132 2.35/TO4Z next
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Are you going twisted turbo?
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Old Sep 27, 2009 | 02:52 AM
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What`s the price on the MD

Brilliant write up ............
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Old Sep 27, 2009 | 05:37 AM
  #136  
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Originally Posted by dave_garrett
Spec on first page updated following another spending spree! Ordered a lateral baffled sump and 3 bar map sensor . Just wondering now if I should have gone for the 4 bar .
Yes
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Old Sep 27, 2009 | 11:00 AM
  #137  
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thats more like it matey i take it the persuit of perfection has now grasped you too. what are your plans for it once finished? should see some decent figures with that setup.
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Old Sep 27, 2009 | 11:51 AM
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Have told Jeff about your engine, he may be in touch !

dunx
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Old Sep 27, 2009 | 02:18 PM
  #139  
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From: STI V8 with 558bhp 580ft/lbs on V-Power (2.5 cdb)
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Originally Posted by Fai17
Are you going twisted turbo?
Fai, going to be running a 321V, full car specs on the first page of this thread, I've been updating it as I go, if you get a min have a look and see if I've missed anything that will make the car run safer/smoother .

Really want to run a E85 mix (i.e. 20-30%) but need to do a little more reseach first and speak to a few more people. Have been told theres issues mixing it properly, I was planning to mix up in jerry cans but have been told it doesnt mix well this way. Also heard talk about it attacking lines/injectors/fuel rails etc.

I dont like talking power figures as its how the car drives thats important and I chose the 321V for hopefully its earlier spool over bigger turbo's(more road friendly), but was looking for the 500bhp 550ft lbs but expect to be just short on V-power alone.

brockalightus, 321t is provisionally sold, I'll let you know if it falls through.

utaka, mainly setting the car up as play thing for Elvington etc and the odd track day. I keep having to stop myself from going over board as I'm trying to keep the car user friendly if you know what I mean. I have to stop myself from getting the visa out when I see some of the goodies your putting on your car, you keep leading me astray .

Got a car which I hope to start work on early next year, full on track car this time, plastic windows, stripped out, 100% E85, big power jobbie! She's sat in the barn at the moment gathering dust but need to get this car finished first. Heres a few pics of the real 'widow maker' :




A lot of work to do on this one tho!

Last edited by dave_garrett; Sep 27, 2009 at 02:20 PM.
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Old Sep 27, 2009 | 02:32 PM
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From: STI V8 with 558bhp 580ft/lbs on V-Power (2.5 cdb)
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Chy and Phil are taking pics of the build for me as the engines assembled, I'll post them as soon as I get the pics.

Going to be a few interesting mods/machining on the build as well which should be of interest/use to some of the more hardcore track day drivers/cars.

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Old Sep 27, 2009 | 03:25 PM
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Dave i just love the attention to the minor detailing, true perfectionist style i must say. Keep up the good work and i certainly look forward to seeing what you got planned for that classic and any specs which you have in mind?

Baly
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Old Sep 27, 2009 | 04:57 PM
  #142  
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Dave, tried to PM you, re: engine and bits, but yr inbox is full.
Jeff
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Old Sep 27, 2009 | 09:13 PM
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Inbox now empty Jeff
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Old Sep 27, 2009 | 09:21 PM
  #144  
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From: 700+ WR1 aka The Vuvu Zela...10.6 @ 136 weighing 1370kg....say no more....
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Originally Posted by dave_garrett
Chy and Phil are taking pics of the build for me as the engines assembled, I'll post them as soon as I get the pics.

Going to be a few interesting mods/machining on the build as well which should be of interest/use to some of the more hardcore track day drivers/cars.

That's Chy for you!
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Old Sep 28, 2009 | 08:59 AM
  #145  
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PM sent
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Old Nov 1, 2009 | 08:42 PM
  #146  
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From: STI V8 with 558bhp 580ft/lbs on V-Power (2.5 cdb)
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About time I got some build pics posted, courtesy of Pennine (more to follow):

Right Head:





Left Head:



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Old Nov 1, 2009 | 08:47 PM
  #147  
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From: STI V8 with 558bhp 580ft/lbs on V-Power (2.5 cdb)
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New rods, crank, bearings:



Pistons:

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Old Nov 1, 2009 | 08:48 PM
  #148  
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Short block with 14mm studs:






Last edited by dave_garrett; Nov 2, 2009 at 06:06 PM.
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Old Nov 1, 2009 | 08:54 PM
  #149  
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Looks nice mate
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Old Nov 2, 2009 | 12:23 AM
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Lovely^
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