Notices
Projects For Serious DIY Car Projects

DIY 550bhp 2.5 STI V3 Type R

Thread Tools
 
Search this Thread
 
Old 01 May 2009, 09:11 PM
  #121  
dazdavies
Scooby Regular
Thread Starter
iTrader: (22)
 
dazdavies's Avatar
 
Join Date: Oct 2000
Location: N/A
Posts: 7,061
Received 82 Likes on 46 Posts
Default

Engine bay will be white come the end of the weekend.
Old 01 May 2009, 09:35 PM
  #122  
eggy790
Scooby Regular
iTrader: (20)
 
eggy790's Avatar
 
Join Date: Jul 2008
Location: n/a
Posts: 5,304
Likes: 0
Received 0 Likes on 0 Posts
Default

wow just read the whole thread, looks awesome and well done!

hats off to you!
Old 02 May 2009, 09:27 PM
  #123  
dazdavies
Scooby Regular
Thread Starter
iTrader: (22)
 
dazdavies's Avatar
 
Join Date: Oct 2000
Location: N/A
Posts: 7,061
Received 82 Likes on 46 Posts
Default

OK full day on it today.

Engine out, gearbox off. Engine bay stripped and prepped and ready for painting tomorrow.







Old 03 May 2009, 05:57 PM
  #124  
dazdavies
Scooby Regular
Thread Starter
iTrader: (22)
 
dazdavies's Avatar
 
Join Date: Oct 2000
Location: N/A
Posts: 7,061
Received 82 Likes on 46 Posts
Default

Engine bay is now as it should be.





Old 03 May 2009, 06:31 PM
  #125  
DJ_Jon
911 C4 pilot
iTrader: (7)
 
DJ_Jon's Avatar
 
Join Date: Jan 2007
Location: In an Air Cooled Porsche
Posts: 3,578
Likes: 0
Received 0 Likes on 0 Posts
Default

Awesome work Daz
Old 06 May 2009, 06:07 PM
  #126  
dj219957
Scooby Regular
 
dj219957's Avatar
 
Join Date: Dec 2003
Location: Staffs
Posts: 3,708
Likes: 0
Received 1 Like on 1 Post
Default

looks much better in white mate.
Old 06 May 2009, 07:39 PM
  #127  
bioforger
Scooby Regular
iTrader: (1)
 
bioforger's Avatar
 
Join Date: Jan 2002
Location: Pig Hill, Wiltsh1te
Posts: 16,995
Received 5 Likes on 5 Posts
Default

Jesus, you dont **** about eh.
Old 06 May 2009, 07:54 PM
  #128  
minty
Scooby Regular
iTrader: (1)
 
minty's Avatar
 
Join Date: Dec 2002
Location: Midlands
Posts: 2,044
Received 0 Likes on 0 Posts
Default

hats off with the colour change Daz, i bet it took some serious thought as to change the colour after it had been painted.

Keep up the good work mate it's impressive.
Old 06 May 2009, 09:02 PM
  #129  
JP4
Scooby Regular
iTrader: (12)
 
JP4's Avatar
 
Join Date: Jun 2007
Location: 700+ WR1 aka The Vuvu Zela...10.6 @ 136 weighing 1370kg....say no more....
Posts: 3,734
Likes: 0
Received 0 Likes on 0 Posts
Default

Keep going m8 - it's looking damn good. The size of that turbo hanging in the air does it for me!
Old 06 May 2009, 09:56 PM
  #130  
dazdavies
Scooby Regular
Thread Starter
iTrader: (22)
 
dazdavies's Avatar
 
Join Date: Oct 2000
Location: N/A
Posts: 7,061
Received 82 Likes on 46 Posts
Default

From day one i was pissed off with the purple paint job and then had to put graphics on which I didn't really want to do and ended up hating.


The new paint job is a different story. It's superb and has given me enthusiam for the project once more.

It's slowly beginning to take shape in the manner in which I'd visioned it when i started the project.
Old 10 May 2009, 11:55 PM
  #131  
dazdavies
Scooby Regular
Thread Starter
iTrader: (22)
 
dazdavies's Avatar
 
Join Date: Oct 2000
Location: N/A
Posts: 7,061
Received 82 Likes on 46 Posts
Default

Started putting the ancilliaries back in the engine bay, I've also painted the brake and clutch cylinders and a few brackets too.

Looks a hell of a lot fresher that's for sure

Old 11 May 2009, 09:21 PM
  #132  
beef-on-the-bone
Scooby Regular
iTrader: (5)
 
beef-on-the-bone's Avatar
 
Join Date: Jun 2006
Location: newquay
Posts: 6,880
Likes: 0
Received 0 Likes on 0 Posts
Default

minty fresh!!
Old 17 May 2009, 11:03 PM
  #133  
dazdavies
Scooby Regular
Thread Starter
iTrader: (22)
 
dazdavies's Avatar
 
Join Date: Oct 2000
Location: N/A
Posts: 7,061
Received 82 Likes on 46 Posts
Default

OK I've never been happy with the Swirl Pot I had so I've spent the weekend doing it properly. I first ordered a swirl pot with push on fittings which was great until it came to moving it and the braided pipes wouldn't come of for love nor money.
To solve that problem from happening again I bought this from SM engineering (SM Engineering |Quality engineered components for the motorsport industry)





The next job was to remove the tank lift fuel pump (walbro 255) assembly and have some -6 fittings braized on the inlet and return pipes.


This now allowed for proper -6 Goodridge anodised braided hose fittings.



Braided feed and return pipes fitted



All of this was to allow fitment of the Bosch 044 fuel pump which will be needed to supply enough fuel.


Fitted



Swirl Pot and lines fitted.



Job done, all neat and tidy.

Old 18 May 2009, 09:00 AM
  #134  
chocolate_o_brian
Scooby Regular
iTrader: (22)
 
chocolate_o_brian's Avatar
 
Join Date: May 2006
Location: Doncaster, S. Yorks.
Posts: 21,415
Received 0 Likes on 0 Posts
Default

Read through and subscribed mate

You know where to come when it requires immortalising on paper
Old 18 May 2009, 09:38 AM
  #135  
dazdavies
Scooby Regular
Thread Starter
iTrader: (22)
 
dazdavies's Avatar
 
Join Date: Oct 2000
Location: N/A
Posts: 7,061
Received 82 Likes on 46 Posts
Default

Originally Posted by chocolate_o_brian
Read through and subscribed mate

You know where to come when it requires immortalising on paper

I certainly will when it's finished fella
Old 19 May 2009, 11:38 PM
  #136  
dazdavies
Scooby Regular
Thread Starter
iTrader: (22)
 
dazdavies's Avatar
 
Join Date: Oct 2000
Location: N/A
Posts: 7,061
Received 82 Likes on 46 Posts
Default

Tonight, I've sorted the lines through the car and tidied things up in the engine bay with some proper bulkhead connectors.













Old 20 May 2009, 09:21 PM
  #137  
beef-on-the-bone
Scooby Regular
iTrader: (5)
 
beef-on-the-bone's Avatar
 
Join Date: Jun 2006
Location: newquay
Posts: 6,880
Likes: 0
Received 0 Likes on 0 Posts
Default

tidy!!
Old 25 May 2009, 05:22 PM
  #138  
dazdavies
Scooby Regular
Thread Starter
iTrader: (22)
 
dazdavies's Avatar
 
Join Date: Oct 2000
Location: N/A
Posts: 7,061
Received 82 Likes on 46 Posts
Default

I decided to have a crack at the wheels.

They aren't finished, I wanted to try a couple of ideas so I have painted two wheels in the schemes I was thinking of. I've now decided so all the wheels are coming off the car to be sand blasted and then I'll paint them properly myself.






My intention was to do them with a red lip but once I'd done one i hated it.




So just white it is.

Old 25 May 2009, 05:37 PM
  #139  
chocolate_o_brian
Scooby Regular
iTrader: (22)
 
chocolate_o_brian's Avatar
 
Join Date: May 2006
Location: Doncaster, S. Yorks.
Posts: 21,415
Received 0 Likes on 0 Posts
Default

Good when you do stuff like this yourself.

I did my wheels a few weeks ago with sand paper and rattle cans. Definitely the looong way of doing it, but quite impressed with the results overall.

And cheap too
Old 25 May 2009, 05:40 PM
  #140  
wrighty338
Scooby Regular
iTrader: (33)
 
wrighty338's Avatar
 
Join Date: Jul 2007
Location: E Yorks
Posts: 4,791
Likes: 0
Received 0 Likes on 0 Posts
Default

Fuel set ups well tidy Daz, really like that!

Wheels look good too, white with red lip is a winner! breaks it up and ties in with calipers!
Old 25 May 2009, 06:22 PM
  #141  
The Stitcher
Scooby Senior
iTrader: (12)
 
The Stitcher's Avatar
 
Join Date: Apr 2006
Location: south wales rhondda
Posts: 4,067
Likes: 0
Received 0 Likes on 0 Posts
Default

looking great fella and its a top job too
Old 25 May 2009, 06:45 PM
  #142  
bigsinky
Scooby Regular
 
bigsinky's Avatar
 
Join Date: Dec 2002
Location: Sunny BELFAST
Posts: 19,408
Likes: 0
Received 0 Likes on 0 Posts
Default

white is such a nice colour on a classic.
Old 26 May 2009, 08:52 PM
  #143  
samcowrx
Scooby Regular
 
samcowrx's Avatar
 
Join Date: Dec 2006
Location: Oxford- the shire
Posts: 1,281
Likes: 0
Received 0 Likes on 0 Posts
Default

Looking good Daz!.
Old 29 May 2009, 09:39 AM
  #144  
STI_Baly
Scooby Regular
iTrader: (23)
 
STI_Baly's Avatar
 
Join Date: Feb 2008
Location: My Workshop, Kent
Posts: 2,588
Likes: 0
Received 1 Like on 1 Post
Default

Daz did you have any problems with the piston skirt fouling the oil squirters upon assembly of the engine?

Details on how you got around it would be handy.

Cars Looking Real Good Mate!!
Old 29 May 2009, 09:54 AM
  #145  
dazdavies
Scooby Regular
Thread Starter
iTrader: (22)
 
dazdavies's Avatar
 
Join Date: Oct 2000
Location: N/A
Posts: 7,061
Received 82 Likes on 46 Posts
Default

Yes mate this has been covered more heavily on 22b. Both on my thread there and Andy's 2.2 Cosworth build thread.

There's three ways to tackle the problem:
1, Machine the block so the squirters sit lower.
2, Machine the pistons to take a little bit out of them allowing clearance.
3, Remove the squirters and blank them off.

Consensus of opinion was option 1 but I've gone for option two. Following on from a conversation with Matt Clark of RCMS ( Mine has their Omega Pistons) I took some out of my pistons with a dremel and had them all weight matched afterwards.

The threads on 22b are probably worth a read as the subject is covered in some detail.
Old 31 May 2009, 11:28 PM
  #146  
dazdavies
Scooby Regular
Thread Starter
iTrader: (22)
 
dazdavies's Avatar
 
Join Date: Oct 2000
Location: N/A
Posts: 7,061
Received 82 Likes on 46 Posts
Default

Just found this .

It's a couple of months old but thought I'd show my working environment. No posh workshops or protection from the elements here.

All the engine building is done in the garage but the work on the car itself is done on the driveway.

You can also put a face to the name now, that's yours trully LOL

Old 01 June 2009, 12:23 AM
  #147  
Brun
Scooby Senior
 
Brun's Avatar
 
Join Date: Apr 2002
Location: Harrogate
Posts: 14,229
Likes: 0
Received 5 Likes on 5 Posts
Default

Alright Daz
Old 01 June 2009, 07:13 AM
  #148  
chocolate_o_brian
Scooby Regular
iTrader: (22)
 
chocolate_o_brian's Avatar
 
Join Date: May 2006
Location: Doncaster, S. Yorks.
Posts: 21,415
Received 0 Likes on 0 Posts
Default

Originally Posted by dazdavies
Just found this .

It's a couple of months old but thought I'd show my working environment. No posh workshops or protection from the elements here.

All the engine building is done in the garage but the work on the car itself is done on the driveway.

You can also put a face to the name now, that's yours trully LOL


Older than I expected.
Old 01 June 2009, 08:25 AM
  #149  
Scooby Hoo?
Scooby Regular
iTrader: (3)
 
Scooby Hoo?'s Avatar
 
Join Date: Aug 2007
Posts: 367
Likes: 0
Received 0 Likes on 0 Posts
Default

A lot younger than me.
Daz is only a Puppy.
Interesting thread Daz, I'll have a chat if I see you around.
Old 01 June 2009, 10:07 AM
  #150  
dazdavies
Scooby Regular
Thread Starter
iTrader: (22)
 
dazdavies's Avatar
 
Join Date: Oct 2000
Location: N/A
Posts: 7,061
Received 82 Likes on 46 Posts
Default

Originally Posted by chocolate_o_brian
Older than I expected.

lol cheeky ******. I would blame it on a tough paper round but I didn't even have one

I'm 37 this year


Quick Reply: DIY 550bhp 2.5 STI V3 Type R



All times are GMT +1. The time now is 12:51 PM.