Update on my project!
#121
Correct me if i am wrong, but seeing as the max load on the conrod is a function of acceleration (+ve and -ve) combined with a comparativly small amount of load from cylinder pressure, then wouldn't high revs be putting on very high bearing loads also.
You might also be interested in this paper:
http://www.surrealmirage.com/subaru/files/SAE_boxer.pdf
It has some very interesting info that I haven't seen before, paticularly about the bearings.
Paul
You might also be interested in this paper:
http://www.surrealmirage.com/subaru/files/SAE_boxer.pdf
It has some very interesting info that I haven't seen before, paticularly about the bearings.
Paul
#122
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Agree Paul, it is a combination of revs and torque. The load on the bearing to produce 500lb-ft torque is an average of 500*304.8/39.5 = 3858lbs. This is an average force over 180 degrees rotation, most of which has a smaller lever arm than the 39.5mm of a 2.5 engine. I'd estimate IRO 10,000 lbs peak loading from combustion alone. To produce decent power, you need to hold on to the torque up the rpm range, I had done the sums for piston/rod acceleration force but forget them.
Andy
Andy
#123
bit confused.
paul, which bit are you referring to in that pdf?
Also, there is mention that the increased stiffness of the crank due to its large overlap between main and big end journals reduces friction more than the required increased big end diameter increases friction.
This makes sense except that I would appreciate someone being able to explain why a stiffer crank will decrease friction, and if so, friction between which components? Could there finally be an advantage to me having spent stupid money on a billet crank?
paul, which bit are you referring to in that pdf?
Also, there is mention that the increased stiffness of the crank due to its large overlap between main and big end journals reduces friction more than the required increased big end diameter increases friction.
This makes sense except that I would appreciate someone being able to explain why a stiffer crank will decrease friction, and if so, friction between which components? Could there finally be an advantage to me having spent stupid money on a billet crank?
#124
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Glad to see you have all been having fun since I was away!
Anyway, back on topic a few comments.
The final build of my engine was carried out by Dave Wild at DTW. This was a much to mitigate the forever lengthening waiting time and to allow SMG to focus on fixing Johns engine.
For the record the configuration of my short engine is identical to JBs and it runs very quietly and has done right from the off.
Regarding comparitive RR runs, there will be a small issue here as I suspect that running my car in 4th will overspeed the rollers as I have very long gearing. It will of course run in third, however this will give some (not a great deal) of difference in results. If anything, slightly short gearing can give better results, however roller grip will be an increased issue with the torque figures.
Finally, which will give up first, my gearbox or my bearings. Not really sure - the main thing is that on road it is very unlikely I will be utilising all that torque - however on the rollers, quarter etc we will have to wait and see.
However, unlike some munters, I will be out there and I will be happy to give it a go
Rannoch
PS If ANYONE would like to discuss issues not relating to my project such as other peoples engines then please start your own thread. Thank you
Anyway, back on topic a few comments.
The final build of my engine was carried out by Dave Wild at DTW. This was a much to mitigate the forever lengthening waiting time and to allow SMG to focus on fixing Johns engine.
For the record the configuration of my short engine is identical to JBs and it runs very quietly and has done right from the off.
Regarding comparitive RR runs, there will be a small issue here as I suspect that running my car in 4th will overspeed the rollers as I have very long gearing. It will of course run in third, however this will give some (not a great deal) of difference in results. If anything, slightly short gearing can give better results, however roller grip will be an increased issue with the torque figures.
Finally, which will give up first, my gearbox or my bearings. Not really sure - the main thing is that on road it is very unlikely I will be utilising all that torque - however on the rollers, quarter etc we will have to wait and see.
However, unlike some munters, I will be out there and I will be happy to give it a go
Rannoch
PS If ANYONE would like to discuss issues not relating to my project such as other peoples engines then please start your own thread. Thank you
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PS If ANYONE would like to discuss issues not relating to my project such as other peoples engines then please start your own thread. Thank you
Andy
#141
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T-uk you may be interested in this snippet from Rannochs website, posted almost one year ago !
Just as well he didn't say which year
Andy
(that spoon's mine wallis )
an engine rebuild is now underway.
All will be revealed early in the New Year!
scoobyonthemoor
24/12/02
All will be revealed early in the New Year!
scoobyonthemoor
24/12/02
Andy
(that spoon's mine wallis )
#142
Rannoch
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posted Saturday, November 22, 2003 12:35
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Quick update - engine finished and off to be put back into car
so which engine will we get to read about
hands spoon back to wallis , since it's the only action in this thread
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posted Saturday, November 22, 2003 12:35
--------------------------------------------------------------------------------
Quick update - engine finished and off to be put back into car
so which engine will we get to read about
hands spoon back to wallis , since it's the only action in this thread
#148
may-be grown into a 2.36
paul, why the late edit? you and DW hinted that the engine was a goer , which is what the threads originator wanted
[Edited by T-uk - 12/9/2003 5:51:27 PM]
paul, why the late edit? you and DW hinted that the engine was a goer , which is what the threads originator wanted
[Edited by T-uk - 12/9/2003 5:51:27 PM]