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PART 2 (STi 8 Tuning Path) What's Isn't Working?

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Old 21 November 2003, 04:48 PM
  #151  
The Fixer
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Mark, my heads are 2002 STi 7 on the 2.5 and STi8 on my current engine in use. Will post pictures shortly.

Conrad
Old 21 November 2003, 05:47 PM
  #152  
EMS
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Conrad,

STi7 and STi8 eurospec are the same!

Mark.
Old 21 November 2003, 07:08 PM
  #153  
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Here you can see my pics!

http://forums.nasioc.com/forums/showthread.php?s=&postid=5054297#post5054297

Mark.
Old 21 November 2003, 07:17 PM
  #154  
john banks
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Sorry didn't get chance to upload them, too busy playing with my car today
Old 23 November 2003, 06:29 PM
  #155  
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Car won't start yet again this morning, (still hasn't), battery is on its knees, what's the voltage supposed to be when cranking, I'm getting just over 7 volts, crank & cam sensor probably not getting sufficient voltage!

In case your wondering, battery was changed to a smaller item by G-force when they fitted FMIC because the pipes dont go round the UK battery.

Conrad
Old 23 November 2003, 07:49 PM
  #156  
David_Wallis
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Location: Leeds - It was 562.4bhp@28psi on Optimax, How much closer to 600 with race fuel and a bigger turbo?
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7 volts isnt enough to power most ignition systems...

Mine certainly wont fire with less than about 12 volts..

I would want 12v when cranking and around 13.8 when running..

Battery needs replacing if its a 7 volts.. some sealed batterys dont like going flat and can be useless after they have..

unless its something like an optima deep cycle battery

David

[Edited by David_Wallis - 11/23/2003 7:53:04 PM]
Old 23 November 2003, 09:32 PM
  #157  
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David, the battery thats on there is nothing special, a cheapo replacement, I'll look into getting a red top high powered job.

Conrad
Old 24 November 2003, 06:42 AM
  #158  
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Mark - my99 or 00. Didn't get to the garage this weekend.

Richard
Old 24 November 2003, 11:12 AM
  #159  
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Location: Leeds - It was 562.4bhp@28psi on Optimax, How much closer to 600 with race fuel and a bigger turbo?
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interesting point with something like the optima's they can be mounted in any position.. If getting one.. IIRC the RED's are for starting cars.. CCA's are better.. cue adam with his argument about yellow tops..

David
Old 24 November 2003, 02:54 PM
  #160  
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I'm informed that the rally teams use the reds, what with the yellows / cca's

Conrad
Old 24 November 2003, 05:02 PM
  #161  
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fixing page error
Old 24 November 2003, 05:39 PM
  #162  
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Thanks Diablo

Conrad
Old 25 November 2003, 08:43 AM
  #163  
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No probs - cracking thread

Keep it coming.
Old 25 November 2003, 11:18 AM
  #164  
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Update, the battery is to be replaced this week so we can achieve more than 7.0 volts when cranking, this should ensure the cam & crank sensors get sufficient voltage to work.

Gruppe-S headers should be here on Friday, should be wrapped & fitted over the weekend (need to get some wrap from somewhere?), mapping to cure the cold start / warm start / and take account of the headers is on the 2nd of December.

The headers is the only mod I'm doing before the remap so we sjould be able to gauge exactly what they are worth as an individual item.

Conrad
Old 25 November 2003, 02:16 PM
  #165  
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Try Demon Tweeks on 01978 664466 for the wrap. Remember to get the paint as well otherwise the stuff disintigrates in weeks
Old 25 November 2003, 04:37 PM
  #166  
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rally design is cheaper for wrap.
Old 25 November 2003, 07:57 PM
  #167  
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Whats with the paint chaps? High Temperature Insulator or something else...?

Conrad
Old 25 November 2003, 08:12 PM
  #168  
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Paint is a high temp silicone coating which appears to be reasonably effective at waterproofing. Haven't looked at mine for a week or two but it has already lasted longer than some up-pipe wrap which gave in after three weeks unpainted.

If/when I get round to doing this again I would seriously consider the heavy ceramic coating as used by Darren (Gadget Daz). Exhaust wrap is not cheap, particularly if it needs redone semi-regularly. My headers were ceramic coated as supplied but the coating was thin and flaked off in short order. Darren's looked like it would stay on there

callum
Old 25 November 2003, 08:14 PM
  #169  
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Callum, does the paint also come from Demon Tweeks?

Conrad
Old 25 November 2003, 08:53 PM
  #170  
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Yes, I bought both from Demon Tweeks but I'm sure that if Rally Design do the wrap they will almost certainly supply the paint as well - cheaper is better when the product is the same
Old 25 November 2003, 09:12 PM
  #171  
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How's the car going Callum, what mods have you done so far? What's the results like?

Conrad
Old 25 November 2003, 10:16 PM
  #172  
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Hi Conrad,
Car's going fine thanks - well enough to be done for 81mph on a quiet A9 at 9pm on Friday evening anyway

Fair few mods so far inc. FMIC, exhaust, induction, injectors, hybrid turbo & Ecutek but the car is badly needing a remap to do the mods justice. However, it would be stupid to do this before the 2.5 block & the new ECU goes in, particularly given how far I am from a mapper.

Recently, on the R/R, I had 294bhp/304ft/lbs with max power just over 5500 - despite this the car feels strong to at least 6500.

I still think it needs a lot more at the bottom end i.e. from 2500. I'm sure this will make it easier to drive quickly & much more fun as long as I avoid the A9

Watching the developments on your car with lots of interest

callum

Old 26 November 2003, 11:50 AM
  #173  
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Callum YHM
Old 26 November 2003, 12:04 PM
  #174  
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Location: Leeds - It was 562.4bhp@28psi on Optimax, How much closer to 600 with race fuel and a bigger turbo?
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Not taking the **** but exhaust wrap doesnt come off when fitted properly..

Dont use jubilee clips.. Use Stainless steel lock wire and a pair of lock wire pliers..

Soak the wrap in water and apply when wet.. over lapping only by the amount indicated on the line, and make it tight.

I know of exhaust wrap that has done 20k miles and is on like new.

David
Old 26 November 2003, 01:59 PM
  #175  
Callum Ferguson
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No problem David

Due to a leaking up-pipe gasket I had to remove my up-pipe at least three times & the headers four times

I used the brown DEI wrap, installed it wet & tight, used stainless ties but the first time around did not spray it. I wanted to install an EGT sensor in the up-pipe the first time it came off and had to unravel part of the wrap to get at the boss. When I took it off it just fell to bits

Maybe you are using better wrap or methods? Any advice would be very welcome.

cheers.
callum
Old 26 November 2003, 05:30 PM
  #176  
David_Wallis
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no, the wrap is pretty much useless if you try and take it off as it almost turns to glass.

David
Old 29 November 2003, 02:27 PM
  #177  
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No headers arrived yet? DOH! Somebody mentioned to me that the GRUPPE-S ones are now a 3 bolt flange and thus wont work with my uppipe? can anyone confirm this....?

Conrad
Old 29 November 2003, 03:36 PM
  #178  
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Nope 3 bolts where they join the engine( which is standard anyway) and 2 bolts at the up-pipe My headers fitted my H&S slip jointed up-pipe perfectly



Old 29 November 2003, 05:34 PM
  #179  
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Cheers Scott, how's the engine repair coming on?

Conrad
Old 29 November 2003, 05:53 PM
  #180  
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Conrad

Just getting the parts together, got the 2.5 block sorted, just waiting for 650cc injectors and STI5 heads and once i've got these they can be ported and then its off to XtremeScoobies to be put together Fitting stronger head bolts and up-rated oil pump supplied by Lateral. If i've got enough money left i may opt for some Leda while its at Xtreme

Good luck with the headers
Scott


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